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What is a circular vibrating screen?
A circular vibrating screen is an exceptionally efficient piece of screening equipment that finds applications in diverse sectors, including mining, construction materials, chemical industries, and the food sector. Its standout feature is its ability to screen materials using rotational vibrations. This makes it the most prevalent type of vibrating screen, offering unparalleled efficiency across various screening needs.
Structural composition
The circular vibrating screen typically comprises the following primary components:
1. Screen box: This essential element houses the screen, taking on the critical role of loading materials and transmitting the necessary vibration force.
2. Vibrating motor: Serving as the heart of the mechanism, this device generates the crucial rotary vibration. It is commonly equipped with either a dual motor or a single motor configuration to cater to different operational needs.
3. Screen: Crafted with multiple layers featuring various apertures, this component is designed to effectively separate and screen materials according to differing particle sizes, ensuring precision and efficiency.
4. Bracket and base: These provide vital support to the entire vibrating screen's structure, ensuring stability and significantly minimizing the vibrations' impact on the surrounding environment, thus enhancing operational safety.
5. Feeding port and discharging port: Engineered for seamless material input and output, these ports are strategically designed to boost production efficiency by facilitating smooth transitions of materials.
Type | Power(KW) | Sieve Diameter(mm) | Volume(Length * width * height) |
QZ-600-1S | 0.55 | 560 | 600*600*740 |
QZ-600-2S | 0.75 | 560 | 600*600*880 |
QZ-600-3S | 0.75 | 560 | 600*600*1020 |
QZ-800-1S | 0.75 | 760 | 800*800*840 |
QZ-800-2S | 1.10 | 760 | 800*800*1000 |
QZ-800-3S | 1.10 | 760 | 800*800*1160 |
QZ-1000-1S | 1.10 | 930 | 970*970*950 |
QZ-1000-2S | 1.75 | 930 | 970*970*1110 |
QZ-1000-3S | 1.75 | 930 | 970*970*1270 |
QZ-1200-1S | 1.5 | 1130 | 1170*1170*1090 |
QZ-1200-2S | 2.2 | 1130 | 1170*1170*1250 |
QZ-1200-3S | 2.2 | 1130 | 1170*1170*1410 |
QZ-1500-1S | 2.2 | 1430 | 1470*1470*1110 |
QZ-1500-2S | 3.0 | 1430 | 1470*1470*1270 |
QZ-1500-3S | 3.0 | 1430 | 1470*1470*1430 |
For precise and exact specifications, please consult the actual product as it may offer the most accurate details.
The working principle of the circular vibrating screen is ingeniously designed around a state-of-the-art rotary vibration mechanism. When the motor diligently generates centrifugal force via a sophisticated set of eccentric blocks, it orchestrates the screen to glide seamlessly in a circular motion. This dynamic motion ensures that materials are elegantly dispersed across the screen surface, swiftly guiding them towards the screen's outlet. By utilizing screens with varying apertures, materials are meticulously graded according to their particle sizes, providing an efficient and precise classification process.
Diverse Application Fields
1. Circular vibrating screens have become indispensable tools in a multitude of industries, thanks to their remarkable efficiency and unwavering screening performance:
2. Mining: Perfect for the meticulous screening and grading of metal ores, non-metallic ores, and coal, ensuring optimal resource extraction.
3. Building Materials: Expertly designed for the separation and grading of solid materials like sand, aggregates, and cement, essential for construction excellence.
4. Chemical Industry: Seamlessly managing the screening of powdered and granular materials, from vibrant pigments to robust plastics and essential fertilizers.
5. Food Processing: Vital for the precise screening of essential foodstuffs, including wheat, rice, sugar, and nuts, ensuring the highest quality standards are met.
Founded in 2017 and nestled in the vibrant heart of Xinxiang City, Henan Province, Xinxiang Qianzhen Machinery Co., Ltd. stands as a beacon of excellence in the vibrating screen industry. With a steadfast commitment to the principles of "integrity-based, quality first," this esteemed company prides itself on its precision craftsmanship and an unwavering dedication to innovation. By embracing continuous learning and improvement, Xinxiang Qianzhen offers an array of diversified screening solutions tailored to meet the unique needs of its clients.
Xinxiang Qianzhen Machinery Co., Ltd. boasts an impressive range of six major product series that cater to various industrial needs. Our fine screening equipment includes rotary vibrating screens, linear screens, ceramic screens, straight screens, airflow screens, swing screens, experimental screens, ultrasonic vibrating screens, and high-frequency screens, among others. Additionally, we provide specialized products such as vibration motors, lifting equipment, conveying equipment, feeding equipment, and various vibration equipment accessories, all meticulously designed to meet the highest standards of quality and performance.
At Qianzhen Machinery, our robust enterprise management and after-sales service systems ensure a seamless experience for our clients. Driven by market demands and centered on customer needs, we focus on product innovation as the core of our continuous growth strategy. Our team of over 80 dedicated professionals, including more than 30 individuals with middle and senior professional titles such as senior engineers, engineers, and technicians, possess over a decade of expertise in researching, developing, and manufacturing vibrating screens. This wealth of experience empowers us to build unparalleled core competitiveness in the industry.
The vibrating screen is an indispensable asset in industrial production, expertly designed to enhance both product quality and production efficiency. It harnesses powerful vibrations to meticulously separate materials by size, allowing fine particles to seamlessly pass through while retaining larger ones. This pivotal technology finds widespread applications across diverse sectors including mining, construction, food processing, and chemical engineering, revolutionizing operations and optimizing output in a multitude of industries.Xinxiang Qianzhen Machinery Co., Ltd. epitomizes professionalism in the realm of vibrating screens and vibrating conveying equipment. Our commitment to excellence is fueled by cutting-edge technology and a wealth of experience, enabling us to deliver top-tier products that meet the exacting standards of various industries. Trust in our expertise to provide you with innovative solutions that cater to your specific requirements.
Questions and Answers about Vibrating Screens
Q1: What is the maximum screening capacity of the vibrating screen?
A1: The maximum screening capacity varies depending on the model and specific parameters, usually ranging from several tons to dozens of tons per hour.
Q2: What materials can the vibrating screen handle?
A2: It can handle a wide variety of materials such as ores, grains, sands, and powders.
Q3: How to adjust the screening accuracy?
A3: Change the screen mesh size and adjust the vibration parameters.
Q4: What is the power consumption of the vibrating screen?
A4: It depends on the size and power of the motor, generally ranging from a few kilowatts to tens of kilowatts.
Q5: Is the vibrating screen easy to maintain?
A5: Yes, regular inspection and lubrication of key components can ensure its normal operation and prolong its service life.
Q6: What is the warranty period of the vibrating screen?
A6: Usually, it is one to two years, depending on the manufacturer's policy.
Q7: Can the vibrating screen be customized?
A7: Yes, it can be customized according to the customer's specific requirements for size, material, and function.
Q8: What is the noise level of the vibrating screen during operation?
A8: It is generally within the industry standard range. Measures can be taken to further reduce noise if necessary.
Q9: How to install the vibrating screen?
A9: Professional installation instructions and on-site guidance are usually provided by the manufacturer to ensure correct installation.
Q10: What is the service life of the vibrating screen?
A10: With proper maintenance and operation, it can generally last for several years to more than ten years.
Q11: Can the vibrating screen be used in a humid environment?
A11: Special anti-corrosion and waterproof designs can be adopted to make it suitable for use in humid environments.
Q12: What safety features does the vibrating screen have?
A12: It usually has safety guards and emergency stop buttons to ensure the safety of operators.
Q13: How does the vibrating screen separate different particle sizes?
A13: Through the vibration of the screen surface, smaller particles pass through the screen holes while larger ones are retained.
Q14: What is the difference between different types of vibrating screens?
A14: Different types may have differences in structure, screening principle, and application scenarios, such as circular vibrating screens and linear vibrating screens.
Q15: Can the vibrating screen be integrated into an automated production line?
A15: Yes, it can be designed to be compatible with other equipment in the production line for seamless operation.
Q16: What is the price range of the vibrating screen?
A16: The price depends on factors such as model, specification, and additional features, generally ranging from several thousand dollars to tens of thousands of dollars.
Q17: How to clean the vibrating screen?
A17: Regularly remove the residual materials on the screen surface and clean the internal components to prevent blockage and ensure screening efficiency.
Q18: What is the impact of the vibrating screen on the environment?
A18: When properly operated and maintained, the impact on the environment is minimal. Noise and dust can be effectively controlled.
Q19: Can the vibrating screen handle sticky materials?
A19: Special designs or additional accessories can be used to deal with sticky materials to a certain extent.
Q20: What is the quality control process of the vibrating screen?
A20: The manufacturer usually has strict quality control from raw material inspection to finished product testing to ensure product quality.
Questions for Customers to Provide Information
Q1: What is the material to be screened? And do you know the mesh number for screening (i.e., the particle size of the material)?
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Q2: What is the required processing capacity (in tons per hour)?
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Q3: What is the desired screening efficiency percentage?
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Q4: What is the local voltage and power capacity?
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Q5: What is the delivery address?
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