Custom Built Ductile Iron Ingot Mold with Excellent Casting Performance for Heavy Duty Machinery

Price $50000.00 Compare
Min Order 1 Piece
Shipping From Henan, China
Popularity 220 people viewed
Quantity
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Jiyuan City East Heavy Industry Co., Ltd.

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
1 Year
Forging
Polishing
Atmospheric Pressure
P550
API
East heavy
Iron Frame Packaging
According to the custom
Henan China
722840000
Product Description
Product Description

Basic Info.

Model NO.
Ductile Iron Pipe Mould
Specification
CE
Trademark
EASTHEAVY
HS Code
722840000
Production Capacity
5000 Tons/Year

Steelmaking is performed by using the EBT+LF/VD process. Molding is realized through secondary forging with the oil press or precision forging machine. Ultrasonic flaw detection follows JB/T1581-96 standards. After primary machining of the pipe mold (casing boring), quenched-tempered heat treatment and destressing treatment are performed. Finish machining is performed by using the CNC lathe to meet the product quality requirements.

The pipe mold is produced according to GB/T25715-2010 Sphere Nodular Cast Pipe Mold Finish Machining Project or the technical agreement between both parties. The Company can produce T-type water-cooling metal pipe mold made of 15Cr2Mo, 21CrMo10 or 30CrMo; S-type, N-type and K-type hot pipe molds. The product's nominal diameter is DN80-1,200 mm, and its length is 3-6 m. The Company can produce 1,800 pieces of various specifications of sphere nodular cast pipe molds every year. 

Steelmaking is performed by using the EBT+LF/VD process. Molding is realized through secondary forging with the oil press or precision forging machine. Ultrasonic flaw detection follows JB/T1581-96 standards. After primary machining of the pipe mold (casing boring), quenched-tempered heat treatment and destressing treatment are performed. Finish machining is performed by using the CNC lathe to meet the product quality requirements. 

The service life of our cast pipe molds can be comparable to that of American and German products. Our products have been sold to domestic large cast pipe manufacturing enterprises and have been exported to the Central Asia, South Asia, Europe, North America, etc. 

 

 

Detailed Photos

 

Certifications




Lead time

Quantity (pieces)1 - 1> 1
Lead time (days)20To be negotiated

Customization

Customized logo
Min. order: 1 piece
 Customized packaging
Min. order: 1 piece
 Graphic customization
Min. order: 1 piece


 
After Sales Service
After-sale Warranty

(1) Free change once the problem caused by the quality issue.
(2) Timely after-sale assistance shall be provided all the time.

 
FAQ

Q: Are you original manufacturer or trading company?

A: We are an integrated corporation specialized in manufacturing and exporting.

Q: Can you supply related drilling tools?
A: Yes, we can supply full set of drilling tools, such as drill pipe, tricone bit, PDC bit, drag bit, DTH Hammer. Moreover, we
have drilling equipments like rigs, mud pump, air compressor, etc. as well.

Q: Which payment terms can you accept?
A: Normally we prefer 30% advance payment after purchase order by T/T, 70% remaining payment before shipping by T/T. And 100% advance payment after purchase order by T/T for small orders.

Q: How is your delivery time?
A: This will depend on your purchasing quantity. Normally we can deliver 10-15 days.

Q: How can you ensure the quality?
A: We have our professional QC and all the products will be strict inspection and testing for every order before shipping out.
 
1. We produce series of Ductile Iron Pipe Moulds from DN50-DN1600 mm according to drawing and requirements.

2. We supply many kinds of centrifugal casting pipe mould, such as alloy/stainless centrifugal casting pipe mould, ductile iron pipe casting mould, drainage pipe casting mould and copper pipe centrifugal casting mould.

3. Centrifugal casting pipe mould material: 15Cr2Mo, 21CrMo10, 30CrMo, 35CrMo, 42CrMo

4. Through refined, good forging and heat treatment it has excellent performance which make it has long service life. The usage performance is comparable to American and German due to the advanced deep-hole drilling and boring process.
Heat treatment:
Normalized / Annealed / Quenched / tempered
Surface Treatment:
painting,plating,polishing,black oxide,transparent anti-rust oil
Quality control:
UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Inspection:
1, Raw material certificate(material chemical composition) 2, Heat treatment sheet report
3, Dimension inspection report      4, UT test report 
Delivery condition:
Hot forged +Rough machined (black surface after Q /T)+ Turned 
Competitive Advantage:
Quality control and management to the whole produce process, including ingot smelting, forging, heat treatment, machining and strictly final inspection prior to delivery.
Excellent product quality and service, competitive price, "in-time" delivery






Name&Description

Capacity

Quantity

3600Thydraulic press

Max. single forging in 18T

1

2000T hydraulic press

Max. single forging in 9T

2

800 hydraulic press

Max. single forging in 5T

1

6T electrical hydraulic hammer

Max.single forging in 5T

1

3T electrical hydraulic hammer

Max.single forging in3T

1

Air hammer

Max.single forging from250kg to 1000kg

7

Forging operation machine

Max.singe forging from20T-5T

7

Heat treatment Furance

Max.8000*5000*1500mm

11

CNC driling machine

Max.5000mm

2

Vertical lathe

From 1600 to 5000mm

60

Horizontal lathe

Max.5000mm

70

Band sawing machine

260-1300mm

36

 
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