Custom Hot Die Forged Brass Components with Tailored Logo and Size Options

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Botou Casting Machinery Processing Co., Ltd

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Profile Certified by SGS/BV
DJ-005
Metal
Forging
Hot Forging
Auto Parts
Steel
Tempering
Sand Blasting
+/-0.5mm
ASME
Steel Alloy, Carbon Steel, Ss, Brass, Aluminum
Customize Available
Customize Available
3D, Pdf, CAD...
DXCMC
Carton, Wooden Box
customized as drawing, specification
China
7308900000
Product Description
Company Profile

Botou Casting Machinery Factory, the esteemed precursor to Cangzhou Metallic Crafts Co., Ltd, is proudly positioned in the heart of the casting and forging hub of Botou, nestled in the vibrant Hebei province of China. Perfectly situated, it lies just 200 kilometers from the bustling capital, Beijing. For over three decades, our factory has been steadfast in the custom forging industry, upholding time-honored traditions while embracing innovation and modernity. As a distinguished forging manufacturer, we thrive on assimilating valuable experiences from others and prioritizing the integration of cutting-edge techniques and state-of-the-art machinery. We are committed to continuous development and refinement, passionately striving to align our offerings with the dynamic demands of the market.

A GUIDE TO FORGING PARTS

Even though forging is among the ancient arts of metalworking, its relevance and efficacy are timeless. At its essence, forging elegantly transforms raw metal without succumbing the material to a molten state. The metal remains steadfast in a solid form, enabling skilled artisans to employ a symphony of forming techniques such as hammering, rolling, or pressing. Despite the many distinct variations of forging-each with its unique set of advantages-most methodologies involve elevating the workpiece to soaring temperatures to seamlessly facilitate these ingenious shaping processes.

When placed beside casting or alternative metalworking techniques, forging stands tall, delivering the ultimate physical attributes-most notably, an unparalleled level of tensile strength-while being mindful of cost efficiency. These extraordinary qualities arise primarily from the meticulous refinement of the metal's grain. Since the material never reaches a molten state, the percussive or compressive forces employed during forging meticulously guide the grain to embrace the flow of the final creation. The result? Components imbued with strength far surpassing that of their machined and casted peers.

CMC Forge transcends industry boundaries by providing these remarkable advantages to clients far and wide, offering a comprehensive suite of expert forging services tailored to a diverse spectrum of applications.

THE FORGING PROCESS: Crafting Excellence from Metal

The forging process is a tapestry of subtypes, with each variant weaving its own unique set of steps. However, the majority of procedures adhere to a foundational blueprint, ensuring consistency and precision in forming the desired product.

  • At the heart of forging lies the use of dies to compress and sculpt metal, making the selection of the appropriate tooling set a critical factor in achieving the envisioned shape. Often, bespoke die design becomes imperative to guarantee that the resulting product aligns perfectly with expectations. For expansive production runs, this phase may encompass the design and creation of multiple dies, each crafted for tasks such as flattening, forming, or cutting.
  • With meticulous planning and precision toolmaking accomplished, the art of metalworking is ready to unfold. Initially, the billet-or workpiece-is meticulously cut to the precise specifications. Once tailored, it is then elevated to the ideal temperature. With heat as its ally, the billet stands poised, ready to be expertly formed.
  • At this juncture, the diverse forging methods chart their own paths. Depending on the chosen technique, the billet may be heated and pressed between two intricately designed dies or placed into a specially molded cavity for compression. Alternatively, the operator may choose to engage in cold forging, skillfully working the billet at ambient temperature with hand tools, and crafting with hammers.
  • As the final act, certain finishing touches may be requisite. For instance, some dies yield flashing that must be meticulously trimmed, ensuring the piece achieves its perfect, final form.
COLD FORGING VS HOT FORGING

 

Discover the art of metalcraft with two paramount techniques: hot forging and cold forging. Both are unique metal forming processes that, while distinct in their approach, pave the way to achieve exceptional results in metalworking.

Hot forging emerges as a process where metals are heated beyond their recrystallization temperature, sometimes soaring to a blazing 2,300 degrees Fahrenheit. This intense heat dramatically reduces the energy needed for shaping, unlocking ease in forming due to lowered yield strength and enhanced ductility. Furthermore, hot forging eradicates chemical inconsistencies, paving the path for superior-quality finished products.

Cold forging, on the other hand, is often executed at room temperature, though any temperature beneath recrystallization serves the purpose. Strengthened metals, such as high-carbon steel, challenge this process due to their robust nature. Yet, the advantage lies in cold forging's precision: it excels in dimensional accuracy, product consistency, refined surface finish, and minimal contamination. This diverse method includes bending, extruding, cold drawing, and cold heading. With its multitude of techniques, cold forging does demand more potent machinery and may necessitate intermediate anneals, balancing versatility with complexity.



ADVANTAGES
 

  • Preservation of the metal's inherent grain flow for optimal integrity.
  • Sustain the intrinsic strength of the metal, ensuring durability.
  • Defect-free castings with elimination of inclusions and porosity for superior products.
  • Experience relatively low costs, enhancing affordability and value.
  • Achieve remarkable production outputs, maximizing efficiency.

 

HOT FORGING

We provide an unparalleled selection of high-quality hot forging parts and components across an extensive array of industries. From automotive and food dairy to machinery, medical, plumbing, and watering, our services extend to mining, petrochemical, electrical, energy, aerospace, submarine, and beyond.

Renowned for creating some of the most robust manufactured parts, our hot forging process stands out amidst other metal manufacturing techniques. We expertly craft hot forging parts and components ranging from a few grams to over several hundred kilograms. For specialized surface finish requirements, we offer an expansive suite of secondary operations including precise machining and refined surface finishing.

 

What Is Hot Forging?

Hot forging involves heating metal beyond its recrystallization temperature, significantly lowering the flow stress and energy required for shaping. This method not only enhances production efficiency but also facilitates shaping while reducing the risk of fracture.

Iron, along with its alloys, is predominantly hot forged, primarily for two reasons: #1) Work hardening makes hard materials like steel and iron increasingly difficult to manipulate. #2) This economical approach allows subsequent heat treatments to enhance the strength of metals like steel, beyond what cold working alone can achieve.

Typical temperatures for hot forging include: Aluminum Alloys - 360° (680°F) to 520°C (968°F); Copper Alloys - 700°C (1,292°F) to 800°C (1,472°F); Steel - up to 1,150°C (2,102°F).

 
 
 

How are Hot Forgings Made?

In hot forging, metals are heated above their recrystallization point, allowing for plastic deformation without strain hardening. The process involves molding the heated metal into desired shapes, where high temperatures facilitate the creation of intricate designs that are challenging to achieve with cold forging.

For superalloys with low malleability, isothermal forging is employed in a controlled atmosphere to prevent oxidation. This hot forging variant maintains the workpiece at peak temperature throughout, ensuring optimal shaping without compromising structural integrity.

To maintain high temperatures, molds are heated to match or slightly differ from the workpiece temperature. This eliminates cooling between mold interfaces, enhancing the metal's flow properties, and ensuring superior workmanship.

 

Advantages of Hot Forging

  • Increased ductility, enabling the crafting of versatile and reliable components
  • Complex shapes made possible with ease, even for intricate designs
  • Achieve high precision in every manufactured part, ensuring quality and consistency
  • Enjoy cost benefits due to efficient processes and material usage
  • Experience enhanced stiffness for components that require durability and resilience
  • Size: Spanning an impressive range from 1 inch to 30 inches
  • Weight: From lightweight ounces to hefty builds exceeding 100 pounds
 
 
 
APPLICATION

 

MaterialCharacteristicsApplication
Stainless SteelCorrosion-resistant
  • Used in steam turbines, pressure vessels, and other applications in petrochemical, medical, food processing industries.
  • Used at temperatures up to 1800 F under low stress and to 1250 F under high-stress.
Low Carbon and Low Alloy SteelEasily processed
Good mechanical properties
Low material cost
  • Widely used at temperature lower than 900 F.
HSLA/Microalloy SteelGood mechanical properties
Low material cost
Simple thermomechanical treatment
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
AluminumGood strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Aluminum A356.0Good strength-to-weight ratio
Readily forged
  • Mainly used at temperature lower than 400 F for structural and engine applications in the aircraft and transportation industries. 
Nickel-Base SuperalloyOxidation resistance
Creep-rupture strength
  • Used at temperature between 1200 and 1800 F.
  • Used for structural shapes, turbine components, fittings, and valves. 
TitaniumHigh strength
Low density
Excellent corrosion resistance
  • About 40% lighter in weight compared to steel parts.
  • Used primarily in the temperature services to 1000 F. 
  • Used for aircraft engine components and structures, ship components, and valves and fitting in transportation and chemical industries.



Secondary Operations and Heat Treatment of Hot Forging We Offer

  • High precision machining
  • Our advanced services include punching, drilling, tapping, bending, and milling, ensuring every component meets the highest standards of excellence and precision.
  • For a flawless finish, we provide exceptional surface treatments such as painting, anodizing, black oxide, and powder coating, guaranteeing durability and aesthetic perfection.
  • Our expert heat treatment process enhances material properties, providing superior strength and resilience in all your forged components.
Detailed Photos

 

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