Audited Supplier
P.U Flip Flow Screen Mats are engineered for high-performance material separation in industries such as mining, coal processing, recycling, and aggregates. Made from premium polyurethane (PU) elastomers reinforced with steel wire cores, these screen mats combine exceptional elasticity, abrasion resistance, and durability. Designed to withstand extreme vibration forces (up to 50G), they outperform traditional metal and rubber screens, delivering up to 8-10x longer lifespan and superior screening efficiency for dry or wet materials.
| Material | Polyurethane elastomer with steel wire reinforcement |
| Aperture Range | 0.1-170mm (customizable) |
| Max. Operating Temperature | -40°C to +80°C |
| Vibration Resistance | Up to 50G acceleration |
| Certifications | ISO-compliant, RoHS, and REACH standards |
Key Features & Benefits
√ Unmatched Durability & Load Capacity
Steel-Reinforced Structure: Integrated steel wire skeleton and high-grade PU elastomers ensure high tensile strength and resistance to deformation, supporting heavy loads and harsh operating conditions.
Extended Service Life: Lasts 8-10x longer than metal screens and 3x longer than stainless steel alternatives, reducing replacement frequency and downtime.
√ Anti-Clogging & Self-Cleaning Design
140° Tapered Apertures: Unique hole geometry prevents material buildup, ideal for sticky or damp substances like coal, wet ores, and sludge.
Dynamic Self-Cleaning: Secondary harmonic vibrations during operation dislodge trapped particles, maintaining 95%+ screening efficiency.
√ Noise Reduction & Safety Compliance
Reduces operational noise by 5-20 dB compared to metal screens, ensuring compliance with workplace safety regulations.
Flame-retardant, non-toxic, and resistant to oils, chemicals, and extreme temperatures (-40°C to +80°C).
√ Easy Installation & Low Maintenance
Embedded Bolt-Free Design: Utilizes hook-type or tension-clamped mounting systems (e.g., 90° side clamps) for quick installation and minimal maintenance effort.
Lightweight (density: 1.32 kg/m³) reduces strain on vibrating equipment, lowering energy consumption by up to 30%.
√ Customizable Solutions
Aperture Sizes: Ranging from 0.1mm to 170mm, with options for square, round, or rectangular holes.
Compatible with all vibrating screen models, including flip-flow and linear motion systems.
Applications
Coal & Mining: Efficient dewatering, desliming, and grading of coal, iron ore, copper, and limestone.
Aggregates & Quarries: Precision screening of sand, gravel, and crushed stone.
Recycling: Separation of construction debris, industrial waste, and electronic scrap.
Power Plants: Coal classification and ash handling.
Shandong Tonda Rubber&PU Co., Ltd. is a high-tech enterprise specializing in supporting polyurethane products for industrial and mining equipment such as material screening machinery and conveying machinery.
The company covers an area of 15,000 square meters, has a standardized plant of 6,600 square meters, has a complete set of polyurethane product production equipment and diversified machining production capacity. Our company takes it as its mission to meet customer requirements and has been committed to the research and development and production of high-performance polyurethane rubber products for many years. The company has passed the ISO 9001 quality management system certification and obtained a number of invention patents.
Q1: What is polyurethane screen mesh?
A1: Polyurethane mesh is a type of mesh product made of polyurethane material, which has the characteristics of high strength, high elasticity, and wear resistance. It is widely used in mining, construction, stone processing and other fields.
Q2: What are the main advantages of polyurethane mesh?
A2: With the advantages of abrasion resistance, corrosion resistance, aging resistance, light weight and long service life, polyurethane screen is an ideal substitute for traditional metal screen.
Q3: How to ensure the quality of polyurethane screen mesh?
A3: Our polyurethane mesh uses high-quality raw materials and advanced production processes, and undergoes a strict quality control system to ensure that every product meets international standards.
Q4: Does the product have relevant certification?
A4: Yes, our polyurethane mesh has obtained international certifications such as ISO and CE, ensuring quality assurance.
Q5: Do you provide pre-sales consulting services?
A5: Yes, we provide professional pre-sales technical consultation to help customers choose the most suitable products.
Q6: Does it support customized services?
A6: Yes, we can provide customized screen sizes and specifications according to customer needs.
Q7: How is the after-sales service?
A7: We provide comprehensive after-sales service, including product maintenance, replacement, and technical support, to ensure that customers have no worries.
Q8: Is the price of polyurethane mesh competitive?
A8: Our products have reasonable prices, high cost-effectiveness, and low long-term usage costs, making them an economical choice.
Q9: Is there a bulk discount available?
A9: Yes, we welcome bulk purchases and will offer discounted prices.
Q10: What industries are polyurethane mesh suitable for?
A10: Polyurethane mesh is widely used in mining, construction, stone processing, chemical industry and other fields, suitable for screening and filtering various solid materials.
Q11: How to ensure packaging and transportation?
A11: We use sturdy packaging materials to ensure that the products are not damaged during transportation and choose high-quality logistics companies for distribution.
