Audited Supplier
Steel
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Spring Plate Type Roller
Double Sealed Bearing
Impact Idler
Customized
Industrial Belt Conveyor
1 Year
XingSheng
Standard Export Package
Steel Belt Conveyor Idler
China
Product Description
Immerse yourself in the extraordinary innovation of Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s Customized Idler for Industrial Belt Conveyor Use. This exquisite idler, boasting a 1-year warranty, is masterfully engineered to be maintenance-free and crafted from superior steel. It showcases unparalleled attributes such as anti-wear, corrosion resistance, and robust sealing, complemented by waterproof and dustproof capabilities. Ideally suited for arduous environments like coal mines, its anti-vibration design guarantees seamless operation and exceptional longevity.
2. Achievements and Honors
EnterpriseQualificationCertificate
R&D Center
Industry Conveyor Solutions
| Structure | Ordinary Idler | Bearing Type | Double Sealed Bearing |
| Type | Parallel Conveyor Idler | Usage | Industrial Belt Conveyor |
| Seals | Composite Sealing Structure | Seals Performance | Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan | 4500Hours | Production Capaction | 3000Pieces/Day |
| Warranty Prriod | 1 Year | Product Color | Customized |
| Minimum Order Quantity | 10 Piece | Welding | Mixed Gas Shielded Welding |
| Transport Package | Standard Export Package | Specification | Length:200mm-2800mm |
| Trademark | xingsheng | Origin | China |
| BASIC INFORMATION OF CONVEYOR Idler | |
| Product Trademark | Risbon |
| Idler Diameter | φ89-φ219 |
| Idler Length | 200mm-2800mm |
| Idler Pipe | Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft | Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing | C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands | Havalo, SKF, NSK, or as per your needs |
| Seals | composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest | be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color | black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng, we proudly operate an advanced TKAS idler production line, meticulously engineered by the distinguished Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious source. In addition, we have two sophisticated idler shaft material production lines from Fuzhou Sanxun, granting us the versatility to precisely process an extensive range of idler diameters.φ89 mm to φ219 mm and providing an exceptional length range spanning from 190 mm to 2200 mm.Our steadfast commitment to excellence is manifested in our choice of top-tier special steels for idlers, sourced from eminent suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Demonstrating our unwavering quest for supreme quality, we undertake a specialized steel pipe straightening procedure. This meticulous process dramatically reduces ovality and straightness errors of roller rings by an impressive 50% beyond the MT821 standard. The idler's simulated frictional resistance coefficient has been notably decreased from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, the lifespan of our idlers reaches a higher precision tier, extending beyond an incredible 45,000 hours.
Our production line epitomizes technological superiority, achieving complete automation across every process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, flawlessly executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,with the ability to accommodate workpieces up to an impressive maximum length of 2200mm.
Demonstrating our unwavering quest for supreme quality, we undertake a specialized steel pipe straightening procedure. This meticulous process dramatically reduces ovality and straightness errors of roller rings by an impressive 50% beyond the MT821 standard. The idler's simulated frictional resistance coefficient has been notably decreased from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, the lifespan of our idlers reaches a higher precision tier, extending beyond an incredible 45,000 hours.
Our production line epitomizes technological superiority, achieving complete automation across every process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, flawlessly executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,with the ability to accommodate workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding craftsmanship that endures the test of time, ensuring no wear on the idler shell throughout its remarkable service life, enduring no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and precision-stamped bearing housings featuring double-layer seals. This advanced design promises exceptional sealing, minimal rotational resistance, and extended longevity. We use premium bearings from esteemed brands such as SKF to deliver unparalleled performance.
3. The idlers' external dustproof capabilities strictly adhere to MT821 - 1999 regulations, with their waterproof performance also fully complying with these exacting standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
1. Our idlers are ingeniously designed for effortless replacement, with robust welding craftsmanship that endures the test of time, ensuring no wear on the idler shell throughout its remarkable service life, enduring no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and precision-stamped bearing housings featuring double-layer seals. This advanced design promises exceptional sealing, minimal rotational resistance, and extended longevity. We use premium bearings from esteemed brands such as SKF to deliver unparalleled performance.
3. The idlers' external dustproof capabilities strictly adhere to MT821 - 1999 regulations, with their waterproof performance also fully complying with these exacting standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a luminary in the belt conveyor industry. Our grand establishment, with a robust registered capital of 260 million yuan, spans an expansive 650 mu, or approximately 433,333 square meters. Within this vast area, we have erected 200,000 square meters of state-of-the-art factory infrastructure, complemented by 13,200 square meters of office, residential, and essential facilities. Our operations are driven by a fleet of over 500 sophisticated belt conveyor processing machines, forming part of our impressive total assets worth 800 million yuan. Merging visionary design, pioneering research, and superior manufacturing, we offer innovative and unparalleled belt conveyors. Our dedication to excellence is reflected in an outstanding annual sales revenue of 500 million yuan, establishing us as trailblazers in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we are a shining example of intelligent manufacturing in Shanxi Province. Our prestigious recognitions include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our steadfast commitment to contracts and sterling reputation have earned high commendations from the China Heavy Machinery Industry Association. Our trademarks and products epitomize excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company prides itself on a robust portfolio of belt conveyors, each designed to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele encompasses industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy revolves around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the preeminent belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has secured us the trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently extol the quality of our products.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and fostering innovation. Through significant investments in talent acquisition and development, we have built a dynamic growth platform that attracts top-tier industry talent. Our structured, multi-generational talent framework seamlessly integrates the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. At Xingsheng Machinery, our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum. Committed to excellence, we propel your industrial solutions into new realms of possibility, setting benchmarks for the industry.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. At Xingsheng Machinery, our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum. Committed to excellence, we propel your industrial solutions into new realms of possibility, setting benchmarks for the industry.
Industry Conveyor Solutions
Discover the ultimate in durability and efficiency with our Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers from Yuanping Xingsheng Machinery. With expert engineering and robust Rubber Buffers, these idlers are tailor-made to meet the demanding needs of the Coal Mining Industry Conveyors, ensuring unmatched performance and steadfast reliability. Trust in our idlers to deliver consistently high-quality operation, maintaining the pace of your industry's progress effortlessly.
Introducing our Custom-made Maintenance-free, Anti-wear, Corrosion-resistant, Sealed, Waterproof, and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler from Yuanping Xingsheng Machinery, meticulously designed for the rigorous conditions of Coal Mining. Experience superior reliability and performance with our specialized solutions, ensuring your operations remain uninterrupted and efficient. Elevate your industrial processes with our unparalleled craftsmanship and dedication to quality.
