Audited Supplier
Steel
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Spring Plate Type Roller
Double Sealed Bearing
Impact Idler
Customized
Industrial Belt Conveyor
1 Year
XingSheng
Standard Export Package
Steel Belt Conveyor Idler
China
Product Description
Experience the ultimate in innovation with our tailor-made, maintenance-free Steel Belt Conveyor Idler. Crafted to perfection, this idler is anti-wear, corrosion-resistant, and designed to be sealed, waterproof, and dustproof, ensuring its readiness for even the most challenging environments like coal mines. Its anti-vibration design guarantees smooth, seamless operation and enhanced durability, making it an indispensable component for any industrial setting.
2. Achievements and Honors
EnterpriseQualificationCertificate
R&D Center
Industry Conveyor
| Structure | Ordinary Idler | Bearing Type | Double Sealed Bearing |
| Type | Parallel Conveyor Idler | Usage | Industrial Belt Conveyor |
| Seals | Composite Sealing Structure | Seals Performance | Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan | 4500Hours | Production Capaction | 3000Pieces/Day |
| Warranty Prriod | 1 Year | Product Color | Customized |
| Minimum Order Quantity | 10 Piece | Welding | Mixed Gas Shielded Welding |
| Transport Package | Standard Export Package | Specification | Length:200mm-2800mm |
| Trademark | xingsheng | Origin | China |
| BASIC INFORMATION OF CONVEYOR Idler | |
| Product Trademark | Risbon |
| Idler Diameter | φ89-φ219 |
| Idler Length | 200mm-2800mm |
| Idler Pipe | Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft | Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing | C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands | Havalo, SKF, NSK, or as per your needs |
| Seals | composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest | be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color | black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly operate a state-of-the-art TKAS idler production line, meticulously designed by the renowned Tangshan Kaiyuan. This is further bolstered by three semi-automatic production lines from the same esteemed manufacturer. Moreover, we have two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us the versatility to process a full spectrum of idler diameters, ensuring comprehensive solutions for your needs.φ89 mm to φ219 mm and offering an exceptional length range from 190 mm to 2200 mm.Our unwavering pursuit of excellence is epitomized in our selection of high-grade special steels for idlers, sourced from prestigious suppliers such as Xuzhou Guanghuan and the venerable Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing strength and reliability.
Our relentless dedication to quality shines through in our specialized steel pipe straightening process. This precise technique reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. The idler's frictional resistance coefficient is notably reduced from 0.025 to an impressive 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is improved from 1.0 mm to a remarkable 0.20 mm. With an axial load capacity exceeding 15 KN, as per the MT821 standard, the lifespan of our idlers is enhanced to a superior precision grade, surpassing an exceptional 45,000 hours.
Our production line exemplifies technological prowess, achieving complete automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process reflects the zenith of efficiency and innovation, setting a new standard in the industry.
Our idler shaft processing benefits from cutting-edge fully automated production lines, expertly handling precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Astonishingly, the distance between two milled grooves can be as little as 190mm,with the capability to accommodate workpieces up to a substantial maximum length of 2200mm.
Our relentless dedication to quality shines through in our specialized steel pipe straightening process. This precise technique reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. The idler's frictional resistance coefficient is notably reduced from 0.025 to an impressive 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is improved from 1.0 mm to a remarkable 0.20 mm. With an axial load capacity exceeding 15 KN, as per the MT821 standard, the lifespan of our idlers is enhanced to a superior precision grade, surpassing an exceptional 45,000 hours.
Our production line exemplifies technological prowess, achieving complete automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process reflects the zenith of efficiency and innovation, setting a new standard in the industry.
Our idler shaft processing benefits from cutting-edge fully automated production lines, expertly handling precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Astonishingly, the distance between two milled grooves can be as little as 190mm,with the capability to accommodate workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, backed by robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its impressive service life, which spans no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with double-layer seals, guaranteeing exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from prestigious brands such as SKF for unparalleled performance.
3. Adhering to MT821 - 1999 regulations, our idlers' external dustproof capabilities are strictly compliant, and their waterproof performance also meets these stringent standards, ensuring reliability in all conditions.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in accordance with national welding standards, ensuring structural integrity aligned with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely capped at 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
1. Our idlers are ingeniously designed for easy replacement, backed by robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its impressive service life, which spans no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with double-layer seals, guaranteeing exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from prestigious brands such as SKF for unparalleled performance.
3. Adhering to MT821 - 1999 regulations, our idlers' external dustproof capabilities are strictly compliant, and their waterproof performance also meets these stringent standards, ensuring reliability in all conditions.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in accordance with national welding standards, ensuring structural integrity aligned with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely capped at 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., synonymous with excellence and innovation in the realm of belt conveyors. Celebrated as a national 'Little Giant,' we stand tall as industry pioneers. With a commanding registered capital of 260 million yuan, we proudly stretch over an expansive 650 mu, translating to a staggering 433,333 square meters. Our state-of-the-art facilities encompass 200,000 square meters of sophisticated factory buildings, and are complemented by an additional 13,200 square meters dedicated to offices, accommodation, and vital amenities. Armed with a formidable arsenal of over 500 cutting-edge belt conveyor processing equipment, we boast considerable total assets of 800 million yuan. Our seamless fusion of visionary design, groundbreaking research, and superior manufacturing prowess enables us to deliver belt conveyors that are truly exceptional and revolutionary. This unwavering dedication has propelled us to achieve an impressive annual sales revenue of 500 million yuan, affirming our status as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence, earning the title of a national high-tech enterprise. As a beacon of intelligent manufacturing in Shanxi Province, we proudly uphold numerous prestigious accolades. Our distinctions include the esteemed Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our unwavering commitment to contracts and our outstanding reputation have garnered high commendations from the China Heavy Machinery Industry Association. Our trademarks and products are a testament to our unparalleled quality, boasting an AAA-level distinction in Shanxi Province. We drive progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, in collaboration with Taiyuan University of Science and Technology. Our innovative capabilities are safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks through provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
At the heart of Xingsheng Company's offerings is an exceptional array of belt conveyors, meticulously designed to meet diverse needs. Our flagship line-up features the acclaimed DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each garnering widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele consists of industry giants, including the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we embrace a philosophy that centers on 'talent, quality, service, innovation, scale, and brand.' Our steadfast commitment to specialization, refinement, and creative prowess drives us towards becoming the premier belt conveyor manufacturing hub, distinguished by its advanced intelligence and expansive scale. Our vision is to earn recognition as a national single champion enterprise. We adhere to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' enforcing rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, fueling market growth and securing a 100% repeat purchase rate from loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to fostering talent and championing innovation. Through significant investments in talent acquisition and development, we have cultivated a robust platform for growth that attracts the finest industry talent. Our structured, multi-generational talent ecosystem seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have substantially enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the indomitable spirit of innovation and unparalleled excellence with Xingsheng Machinery; a dynamic force that thrives on rejuvenating its product lineup. Driven by an unwavering passion for groundbreaking design and cutting-edge research and development, our experts seamlessly blend time-tested technologies with novel advancements. This relentless dedication allows us to tackle technical challenges head-on, laying a rock-solid foundation that propels pioneering development and forward momentum.
Embrace the indomitable spirit of innovation and unparalleled excellence with Xingsheng Machinery; a dynamic force that thrives on rejuvenating its product lineup. Driven by an unwavering passion for groundbreaking design and cutting-edge research and development, our experts seamlessly blend time-tested technologies with novel advancements. This relentless dedication allows us to tackle technical challenges head-on, laying a rock-solid foundation that propels pioneering development and forward momentum.
Industry Conveyor
Discover the pinnacle of durability and efficiency with our Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers. Expertly engineered and fortified with robust Rubber Buffers, these idlers are specifically crafted to meet the demanding requirements of the Coal Mining Industry Conveyors. Our idlers guarantee unmatched performance and unwavering reliability, ensuring that your operations run smoothly and efficiently.
Introducing our Custom-made Maintenance-free, Anti-wear, Corrosion-resistant, Sealed, Waterproof and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler, meticulously engineered for the rigorous conditions of Coal Mining. Experience unmatched reliability and performance with our specialized solutions that stand the test of time. Tailored to withstand the harshest environments, our conveyor idlers deliver exceptional and consistent performance.
