Audited Supplier
Robber-coated Roller
Steel
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Spring Plate Type Roller
Double Sealed Bearing
Impact Idler
Customized
Industrial Belt Conveyor
1 Year
XingSheng
Standard Export Package
Steel Belt Conveyor Idler
China
Product Description
Experience the pinnacle of innovation with our Customized Roller for Industrial Belt Conveyor. Crafted to thrive in the harshest conditions, this idler boasts exceptional anti-wear and corrosion-resistant properties. Its fully sealed design effectively repels water and dust, making it the quintessential choice for demanding environments such as coal mines. With an anti-vibration structure, it ensures flawless operations and an extended lifespan, creating a new standard for durability.
2. Achievements and Honors
EnterpriseQualificationCertificate
R&D Center
Industry Conveyor
| Structure | Ordinary Idler | Bearing Type | Double Sealed Bearing |
| Type | Parallel Conveyor Idler | Usage | Industrial Belt Conveyor |
| Seals | Composite Sealing Structure | Seals Performance | Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan | 4500Hours | Production Capaction | 3000Pieces/Day |
| Warranty Prriod | 1 Year | Product Color | Customized |
| Minimum Order Quantity | 10 Piece | Welding | Mixed Gas Shielded Welding |
| Transport Package | Standard Export Package | Specification | Length:200mm-2800mm |
| Trademark | xingsheng | Origin | China |
| BASIC INFORMATION OF CONVEYOR Idler | |
| Product Trademark | Risbon |
| Idler Diameter | φ89-φ219 |
| Idler Length | 200mm-2800mm |
| Idler Pipe | Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft | Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing | C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands | Havalo, SKF, NSK, or as per your needs |
| Seals | composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest | be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color | black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates a cutting-edge TKAS idler production line, expertly engineered by the acclaimed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines, also from this esteemed manufacturer, delivering both precision and efficiency. Complementing this infrastructure are two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a wide spectrum of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length range spanning 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium special steels for idlers. We partner with distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless quest for superior quality is exemplified through a specialized steel pipe straightening process, significantly reducing ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is astoundingly lowered from 0.025 to 0.023, and radial runout is enhanced from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN as per MT821 standards, our idlers achieve an elevated precision grade with an extraordinary service life exceeding 45,000 hours.
Our production line stands as a testament to our technological prowess, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process epitomizes the apex of efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Our relentless quest for superior quality is exemplified through a specialized steel pipe straightening process, significantly reducing ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is astoundingly lowered from 0.025 to 0.023, and radial runout is enhanced from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is refined from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN as per MT821 standards, our idlers achieve an elevated precision grade with an extraordinary service life exceeding 45,000 hours.
Our production line stands as a testament to our technological prowess, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process epitomizes the apex of efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, utilizing robust welding techniques that prevent wear on the idler shell throughout its remarkable service life, extending to over 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers ensure exceptional sealing, reduced rotational resistance, and prolonged longevity. We source top-tier bearings from esteemed brands like SKF for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, guaranteeing superior waterproof performance that fully meets these rigorous standards.
4. Each steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Components involving welded structures are produced in full compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient not exceeding 0.02, highlighting our commitment to superior engineering and performance.
1. Our idlers are masterfully designed for effortless replacement, utilizing robust welding techniques that prevent wear on the idler shell throughout its remarkable service life, extending to over 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers ensure exceptional sealing, reduced rotational resistance, and prolonged longevity. We source top-tier bearings from esteemed brands like SKF for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, guaranteeing superior waterproof performance that fully meets these rigorous standards.
4. Each steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Components involving welded structures are produced in full compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and preeminent pioneer in the sphere of belt conveyors. Our distinguished establishment is anchored by a robust registered capital of 260 million yuan and majestically extends across an expansive 650 mu, equivalent to an impressive approximately 433,333 square meters. Within this vast expanse, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to office spaces, accommodations, and essential facilities. Our infrastructure is invigorated by over 500 state-of-the-art sets of belt conveyor processing equipment, driving our astounding total assets to 800 million yuan. By artfully blending visionary design, groundbreaking research, and exceptional manufacturing, we offer innovative and unmatched belt conveyors. This unwavering commitment has fueled an outstanding annual sales revenue of 500 million yuan, firmly establishing us as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. radiates as a beacon of technological innovation and excellence. Proudly celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our accolades are numerous, including the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received significant praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative strength is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our substantial contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an outstanding lineup of belt conveyors, each meticulously engineered to address a spectrum of needs. Our flagship products encompass the acclaimed DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have gained widespread recognition in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have forged a robust growth platform that attracts top-tier industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of aspiring young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of unparalleled innovation and outstanding excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. We are a distinguished company passionately committed to rejuvenating our product lineup through unwavering dedication to groundbreaking design and leading-edge research and development. Our team of seasoned experts seamlessly blends existing technologies with the latest advancements, boldly tackling technical challenges. This fearless approach creates an unshakable foundation for pioneering progress and propels us forward, ensuring that each product we create stands as a beacon of industry innovation, pushing the boundaries of excellence and setting new precedents for the future.
Embrace the spirit of unparalleled innovation and outstanding excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. We are a distinguished company passionately committed to rejuvenating our product lineup through unwavering dedication to groundbreaking design and leading-edge research and development. Our team of seasoned experts seamlessly blends existing technologies with the latest advancements, boldly tackling technical challenges. This fearless approach creates an unshakable foundation for pioneering progress and propels us forward, ensuring that each product we create stands as a beacon of industry innovation, pushing the boundaries of excellence and setting new precedents for the future.
Industry Conveyor
Discover the pinnacle of durability and efficiency with our Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers. Expertly engineered and reinforced with resilient Rubber Buffers, these idlers are precisely crafted to meet the demanding requirements of the Coal Mining Industry Conveyors. They guarantee unmatched performance and steadfast reliability, empowering your operations to reach unprecedented levels of excellence and efficiency. Trust in our innovative design to elevate your industrial processes and secure a competitive edge in a challenging environment.
Introducing our Custom-made Maintenance-free, Anti-wear, Corrosion-resistant, Sealed, Waterproof and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler. Painstakingly designed to endure the challenging conditions of Coal Mining, our idlers assure unparalleled reliability and outstanding performance with specialized solutions tailored to your specific needs. Experience the zenith of innovation and engineering excellence with products crafted to deliver superior functionality and ensure operational success in even the most demanding settings.
