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Application of Plate Heat Exchangers in the Food Processing Industry
Plate heat exchangers (PHEs) are indispensable in modern food processing due to their high efficiency, compact design, and compliance with stringent hygiene standards. Below are key applications and advantages that make them ideal for global food manufacturers:
1. Sterilization & Pasteurization
PHEs enable rapid and precise heat treatment for liquid foods such as milk, juices, and sauces, ensuring microbial safety while preserving nutritional quality. For example, in dairy production, PHEs achieve ultra-high-temperature (UHT) processing by heating milk to 135-150°C for 2-5 seconds, effectively eliminating pathogens without compromising flavor. Similarly, in beverage industries, they are used for pasteurizing fruit juices to extend shelf life.
2. Cooling & Temperature Control
Post-heating, PHEs quickly cool products to safe storage temperatures. In juice production, hot-filled beverages are rapidly cooled to 4-10°C using chilled water, preventing thermal degradation and maintaining freshness. For baked goods, dough is cooled uniformly to stabilize texture, ensuring consistent product quality.
3. Concentration & Evaporation
PHEs efficiently concentrate liquids like syrups, jams, and dairy products by removing excess water under controlled temperatures. In starch and sugar manufacturing, they facilitate energy-saving evaporation processes, reducing operational costs by up to 30% compared to traditional methods.
4. Multi-Purpose Integration
A single PHE can integrate heating, cooling, and heat recovery in one system. For instance, in breweries, PHEs simultaneously heat wort for fermentation and recover waste heat to preheat incoming water, optimizing energy use.
5. Material & Design Advantages
Food-Grade Materials: Plates made of 316L stainless steel, titanium, or Hastelloy resist corrosion from acidic or salty media (e.g., tomato sauce, seafood brines).
Hygienic Construction: Smooth surfaces and easy disassembly prevent bacterial buildup, complying with FDA, 3-A, and EHEDG standards.
Compact Footprint: Occupying 50% less space than shell-and-tube models, PHEs suit facilities with limited room.
Technical Specifications
| Parameter | Details |
|---|---|
| Temperature Range | -50°C to 200°C |
| Max Pressure | 16-40 bar (customizable) |
| Plate Materials | 304/316L Stainless Steel, Titanium |
| Certifications | ISO 9001, CE |
Case Studies
Dairy Industry: A Chinese dairy plant reduced energy consumption by 25% using PHEs for simultaneous UHT treatment and heat recovery9.
Beverage Production: A juice manufacturer achieved 99.9% pathogen elimination while cutting processing time by 40%
Delivery time: Within 10 working days after received the deposit and confirmed all details.
Package details: Standard export plywood case & customizing
Shanghai Shuntu Heat Exchange Equipment Manufacturing Co., Ltd.
Your Trusted Partner in Heat Exchange Solutions Since 2009
- 15+ Years Expertise: Specialized in plate heat exchangers, welded plate heat exchangers, and brazed plate heat exchangers, serving global clients in marine, chemical, HVAC, and industrial sectors.
- Top-Tier Design Team: Our engineers graduated from the industry's top academy, combining cutting-edge innovation with decades of practical experience.
- Certified Excellence: Recognized as a "Golden Supplier" by China Shipbuilding Industry Corporation, with ISO 9001 certification and CE compliance.
- Marine Industry
- Key Solutions: Corrosion-resistant heat exchangers for seawater cooling, engine systems, and offshore platforms.
- Proven Track Record: Trusted by leading shipyards and marine engineering companies in Asia and beyond.
- Chemical Engineering
- High-Performance Equipment: Designed for extreme pressure, temperature, and corrosive media (e.g., acids, alkalis).
- HVAC & Energy
- Energy-Efficient Designs: Reduce operational costs by 20%+ for heating, cooling, and waste heat recovery systems.
Get free replacement parts service and online technical support for 1 year after purchase. Additional shipping fees may apply. Shipping included at no extra cost.
Full-Scale Customization: Over 200+ models of heat exchangers and accessories to meet diverse needs.
End-to-End Service: From design to after-sales support, including 24/7 technical assistance.
Global Reach: Products exported to 30+ countries, with localized logistics and installation guidance.
Quality Guarantee: Rigorous testing with a 2-years warranty on core components.
