Audited Supplier
J442-2
PLC
Customized
New
Semi-Automatic
CE, ISO9001
Special Casting
High Quality Aluminum Casting
Siemens PLC+HMI
Servo or Regular Motor
Gear Pump
Water or Air or Mixed Cooling
BOQIAO
Naked Package
800kg holding furnace
China
8454309000
Product Description
Low Pressure Die Casting Auto Parts Production Line Aluminium Die Cast Machinery Automatic Die Casting Machine With Robot
★Full digital servo hydraulic system, or variable frequency hydraulic system, saving energy by more than 50%
★90°installation mold (reverse installation)
★Ultra-high pressure accuracy
★High productivity
★Fully automatic cycle
★Full hydraulic power drive
★Reverse top stripping
★High rigidity, high strength and high reliability
★Energy saving and eco-friendly
The automation control system consists of Siemens's high -performance controller and HMI to form an accurate liquid surface pressure control system and mold cooling control system to realize the full automation of casting, and the casting information is easily mastered.
High pressure control accuracy: The gas control charging system uses digital combination valve control, which is fast control and high accuracy. The pressure error of the charging and pressure -keeping phase is less than or equal to 3mbar, which can meet all low -pressure casting processes.
The fully automatic pressure compensation system has accurate pressure automatic compensation capabilities, so that the pressure in the furnace can be repeatedly reproduced according to the set curve value. It is not affected by the slight leakage of the thermal insulation furnace, the air pressure fluctuation of the gas pipeline, and the aluminum liquid level change.
High-performance insulation furnace: different types of equipment can be equipped with different capacity insulation furnaces such as 200-1500kg. According to the process requirements of different products, it can be equipped with a melting pool (radiation) or a pyrine -type insulation furnace. The largest furnace work pressure is 1.5Bar. Install the 2bar safety valve in the thermal insulation furnace to prevent the stove from over pressure. The insulation furnace lining uses the overall pouring of imported brand insulation materials, has no leakage, has good thermal insulation performance, and has a long durability life. Using the Japanese imported brand PID temperature controller, the aluminum temperature can be controlled at a ± 2 ° C. It has a super temperature protection function to prevent the furnace temperature from getting out of control.
Features of Product
1. Siemens PLC+HMI semi-automatic operation, high efficiency and save labor
2. Supply solution and turnkey project service
3. Finish installation and adjustment before delivery to produce qualified product
4. Great aftersales, free parts and service
Application Industry of Machine
We can provide customers with a complete set of low-pressure casting products.The initial period,for example, the upfront budget for products not in production, including the budget for production costs, the budget for molds and equipment, and the development of production processes in the medium term, in addition to providing qualified equipment to customers. The process of producing the product is developed, and the entire production process is handed over to the customer,training and ensuring that the customer can understand and learn, then fully grasp th e production process of low pressure casting. In the later stage, in addition to providing warranty service during the warranty period, a lifetime paid maintenance service will be provided after the warranty period. In addition, we can also provide equipments and processes for heat treatment of aluminum alloy products, such as aluminum alloy aging furnace(T4), aluminum alloy vertical quenching furnace(T6),etc. and provide a variety of casting equipments including resistance melting furnace.
Equipment Technology Specification
Related equipment you can supply
Nanjing BoQiao Machinery Co., Ltd is a professional designer and manufacturer of various casting machinery, heat treatment equipment and industrial furnaces. Our products including gravity casting machines,low-pressure casting machines,melting furnaces, annealing furnaces,quenching furnaces,aging furnaces, transverse magnetic furnaces and other kand of furnaces. We have 18 types and nearly 100 specifications of products. We can provide customers with all kinds of universal solutions and we can do turnkey projects including technical consultation, equipment selection, mold manufacturing, process development, operation training and so on.
Our machines really help a lot for our customers. Products are widely used in : electric power fittings, motorcycle parts,auto parts,new energy industry,electronics, electricals, high-voltage switches, engineering machinery, aerospace castings, fans, household appliances and other professional casting production lines. Since the year of 1999, our company has manfactured and sold more than 2000 units of machines. Reliable quality and excellent service help our company gain a good reputation from our customers. In addition to domestic sales, our products have obtained a good market share in Southeast Asia, Africa, South America, Middle East and other parts of the world.
Based on the business philosophy of cooperation, win-win, honesty and sincerity, BoQiao will continuously improve products quality and services to better meet our customers' needs and help them do their business better and better.
Usage
★Non-stick aluminum structure to reduce oxidation burn★Full digital servo hydraulic system, or variable frequency hydraulic system, saving energy by more than 50%
★90°installation mold (reverse installation)
★Ultra-high pressure accuracy
★High productivity
★Fully automatic cycle
★Full hydraulic power drive
★Reverse top stripping
★High rigidity, high strength and high reliability
★Energy saving and eco-friendly
The automation control system consists of Siemens's high -performance controller and HMI to form an accurate liquid surface pressure control system and mold cooling control system to realize the full automation of casting, and the casting information is easily mastered.
High pressure control accuracy: The gas control charging system uses digital combination valve control, which is fast control and high accuracy. The pressure error of the charging and pressure -keeping phase is less than or equal to 3mbar, which can meet all low -pressure casting processes.
The fully automatic pressure compensation system has accurate pressure automatic compensation capabilities, so that the pressure in the furnace can be repeatedly reproduced according to the set curve value. It is not affected by the slight leakage of the thermal insulation furnace, the air pressure fluctuation of the gas pipeline, and the aluminum liquid level change.
High-performance insulation furnace: different types of equipment can be equipped with different capacity insulation furnaces such as 200-1500kg. According to the process requirements of different products, it can be equipped with a melting pool (radiation) or a pyrine -type insulation furnace. The largest furnace work pressure is 1.5Bar. Install the 2bar safety valve in the thermal insulation furnace to prevent the stove from over pressure. The insulation furnace lining uses the overall pouring of imported brand insulation materials, has no leakage, has good thermal insulation performance, and has a long durability life. Using the Japanese imported brand PID temperature controller, the aluminum temperature can be controlled at a ± 2 ° C. It has a super temperature protection function to prevent the furnace temperature from getting out of control.
Features of Product
1. Siemens PLC+HMI semi-automatic operation, high efficiency and save labor
2. Supply solution and turnkey project service
3. Finish installation and adjustment before delivery to produce qualified product
4. Great aftersales, free parts and service
Application Industry of Machine
We can provide customers with a complete set of low-pressure casting products.The initial period,for example, the upfront budget for products not in production, including the budget for production costs, the budget for molds and equipment, and the development of production processes in the medium term, in addition to providing qualified equipment to customers. The process of producing the product is developed, and the entire production process is handed over to the customer,training and ensuring that the customer can understand and learn, then fully grasp th e production process of low pressure casting. In the later stage, in addition to providing warranty service during the warranty period, a lifetime paid maintenance service will be provided after the warranty period. In addition, we can also provide equipments and processes for heat treatment of aluminum alloy products, such as aluminum alloy aging furnace(T4), aluminum alloy vertical quenching furnace(T6),etc. and provide a variety of casting equipments including resistance melting furnace.
Equipment Technology Specification
| LPDC Machine Technology Specification | ||||
| Parameter | Unit | J452L | J455L | J458L |
| Machine body | ||||
| Fixed columns clearance | mm | 1050*750 | 1400*1000 | 1750*1250 |
| Distance between mobile and fixed platen | mm | 450-900 | 500-1350 | 550-1800 |
| Side cylinder stroke | mm | 250 | 300 | 450 |
| Opening force of the upper cylinder | KN | 122 | 177 | 245 |
| Closing force of the upper cylinder | KN | 94 | 138 | 305 |
| Opening force of side cylinder | KN | 59 | 94 | 165 |
| Closing force of side cylinder | KN | 78 | 122 | 212 |
| Ejection force | KN | 122 | 177 | 305 |
| Holding furnace | ||||
| Furnace type | crucible | crucible or refractory | ||
| Capacity | KG | 300 | 500 | 800 |
| Power rate | KW | 20 | 30 | 40 |
| Temperature control accuracy | ±ºC | 2 | 2-5 | |
| Furnace pressure | Bar | Max. 1.5 bar | ||
| Hydraulic pump station system | ||||
| Motor type (Regulation or Servo) | optional | |||
| Motor power rate | KW | 5.5 | 15 | 18.5 |
| Hydraulic pressure | Bar | Min. 80 bar -max. 120 bar | ||
| Pump type (gear or plunger) | Optional | |||
| Cooling type | Air | Air or water | Water | |
| Cooling water consumption | L/Min | 40 | 50 | |
| Operation control system | ||||
| PLC, HMI unit | Siemens | |||
| Operation method | Automatic | |||
| Main power voltage (380V 60HZ,400V 50HZ) | V, HZ | Optional | ||
| Auxiliary power voltage | V, HZ | 24 | ||
| Control cabinet cooling type | Fan | Fan or air conditioning | ||
Related equipment you can supply
Nanjing BoQiao Machinery Co., Ltd is a professional designer and manufacturer of various casting machinery, heat treatment equipment and industrial furnaces. Our products including gravity casting machines,low-pressure casting machines,melting furnaces, annealing furnaces,quenching furnaces,aging furnaces, transverse magnetic furnaces and other kand of furnaces. We have 18 types and nearly 100 specifications of products. We can provide customers with all kinds of universal solutions and we can do turnkey projects including technical consultation, equipment selection, mold manufacturing, process development, operation training and so on.
Our machines really help a lot for our customers. Products are widely used in : electric power fittings, motorcycle parts,auto parts,new energy industry,electronics, electricals, high-voltage switches, engineering machinery, aerospace castings, fans, household appliances and other professional casting production lines. Since the year of 1999, our company has manfactured and sold more than 2000 units of machines. Reliable quality and excellent service help our company gain a good reputation from our customers. In addition to domestic sales, our products have obtained a good market share in Southeast Asia, Africa, South America, Middle East and other parts of the world.
Based on the business philosophy of cooperation, win-win, honesty and sincerity, BoQiao will continuously improve products quality and services to better meet our customers' needs and help them do their business better and better.
