Audited Supplier
| ARGUMENT
| Project | Unit | Parameter |
| usage | ||
| workpiece diameter | mm | 80~200 |
| workpiece length | mm | 800~1500 |
| process details | heavy milling,edge hole drilling,tapping,boring,turning | |
| custom details | diameter,length of parts | |
| function | completer process with rmetal shaft | |
| details | ||
| axis each side | 2~4 | |
| tool magazine | P | 16/32 |
| cnc controller | double channel | |
| KND.GSK.FANUC.SIEMENS.....OPTIONAL | ||
| OVERVIEW | ||
| Overall machine size (approx. | mm | 6200×2100×2400 |
| Overall machine weight (approx.) | kg | 7000 |
| Total power (approx.) | kw | 60 |
| DETAIL PRESENTATION
STRUCTURAL DESIGN
Featuring an innovative double-ended spindle design, our machine integrates a horizontal spindle box layout with three dynamic moving axes on each side, enabling the simultaneous execution of milling, drilling, and tapping on two sections of the workpiece.
HARDWARE DESIGN
The machine boasts an integrated casting base and spindle box, complemented by an enclosed double-layer protective design,
featuring first-class domestic quality accessories to ensure durability and reliability.
Embrace the excellence of global brand accessories with customizable options available.
SPINDLE DESIGN
Experience precision with our dual-end face processing,
as each side is equipped with a sophisticated automatic tool change magazine, accommodating various drilling and tapping needs with
ease and flexibility.
USE DESIGN
Utilize the convenient foot switch and manual trimmer, along with robust BT50 spindles, incorporating a dual-channel CNC system for enhanced precision, coupled with an adjustable self-centering hydraulic clamp, high-pressure coolant for optimal performance, ensuring effective chip flushing and cooling
customizable 3-axis and 4-axis configurations for each side,
with an automatic adaptation for more efficient symmetric groove machining tools.
Features double spindle/double automatic tool magazine for unmatched productivity.
| CERTIFICATES & ACTIVITIES
Recognized as China's leading manufacturer of CNC machine tools for double-sided processing,
backed by hundreds of technical patents, specializing in drilling, milling, and turning shaft parts with exceptional precision.
Our high-quality positioning machine tool products are highly esteemed by users in developed countries worldwide.
|ABOUT FACTORY
a hub famously known as the "Capital of Small and Medium-sized CNC Machine Tools in China." This historically rich city is home to renowned figures such as philosopher Mozi and craftsman Lu Ban. Nestled near the cultural site of Confucius' three holes, our location is a beacon of cultural heritage and a modern sanctuary for metalworking excellence, significantly contributing to the global machinery manufacturing industry.
Since our inception in 2011, Shandong Youtai Machine Tool has been at the forefront of innovation in efficient machining equipment for shaft parts. As a technology-driven enterprise, we focus on crafting high-end CNC machine tools and specialized machines for diverse industries. Spanning over 50 acres, our facilities include over 30,000 square meters of cutting-edge workshops and offices. We boast sophisticated precision machines like gantry machining centers and CNC guide rail grinders, paired with high-precision measuring equipment, ensuring superior product quality.
Our team comprises over 100 dedicated professionals, including more than 30 skilled technical experts and an equal number of engineering specialists. We engage in profound collaborations with over ten custom part enterprises. Through our independent R&D efforts, we have developed an array of machines, including milling end face drilling center hole tools, double-side lathes, and twin-head horizontal machining centers designed for cylinder barrels. Our portfolio spans more than twenty series and over fifty distinct products, successfully exported to developed nations across Europe and Asia, solidifying our reputation as a prestigious domestic brand in the industry.
Structural optimization design: Finite element analysis and other means are used to optimize the structure of the machine tool, improve rigidity, reduce vibration, and thus improve machining accuracy.
Component selection: High-precision, high-rigidity linear guides, ball screws and other core components are used to ensure the stability and accuracy of moving parts.
Thermal deformation analysis: Analyze the thermal deformation of the machine tool during the machining process, and take corresponding measures to compensate to ensure stable machining accuracy.
Manufacturing stage:
High-precision machining: Use high-precision CNC machine tools and measuring instruments to perform high-precision machining of machine tool parts to ensure assembly accuracy.
Strict assembly process: Use precision measuring instruments to accurately assemble the various components of the machine tool to ensure overall geometric accuracy.
Strict quality control: During the machining and assembly process, strictly follow the process requirements and inspect key processes to ensure product quality.
Performance testing phase:
Geometric accuracy test: Test the positioning accuracy, repeat positioning accuracy, straightness, flatness and other geometric accuracy of the machine tool.
Dynamic performance test: Test the acceleration performance, deceleration performance, vibration characteristics and other dynamic performance of the machine tool.
Temperature stability test: Test the performance of the machine tool under different temperature environments to ensure its stability under different working conditions.
Material selection:
High-strength materials: Use high-strength and high-rigidity materials to manufacture the main components of the machine tool such as the bed and columns to improve the rigidity of the machine tool.
Wear-resistant materials: Use wear-resistant materials to manufacture guide rails, lead screws and other easily worn parts to extend the service life of the machine tool.
Process control:
Heat treatment process: Perform appropriate heat treatment on the key components of the machine tool to improve its hardness, wear resistance and toughness.
Surface treatment process: Perform appropriate treatment on the surface of the machine tool, such as spraying, chrome plating, etc., to improve its corrosion resistance and aesthetics.
Assembly accuracy:
Precision measurement: Use high-precision measuring instruments to accurately measure the various components of the machine tool to ensure assembly accuracy.
Adjustment and correction: During the assembly process, adjust and correct the geometric errors of the machine tool to ensure that it meets the design requirements.
The above technical means can effectively improve the manufacturing quality of the machining center, making it have the characteristics of high precision, high efficiency, high reliability, etc., to meet the high requirements of modern manufacturing industry for processing equipment.
