Audited Supplier
DX140
ISO
New
Continuous
Vertical
Paper Machinery, Packing Machinery, Ship, Elevator, Stage Machinery, Chemical Machinery, Construction Machinery, Metallurgical Machinery
Pneumatic
Punching Machine,Punching Machine
Eccentric Presses, Knuckle Joint Presses
Deep Drawing Press Machines, Mechanical Shears
Punching Machine, Die Cutting Machine, Cutting
Rotary Joint
End-Face Air Intake Cover
TND
Wooden Case
DX140
Jinan China
8483600090
Product Description
KB Series Thin-type Pneumatic Clutch Brake Product Manual
I. Product Overview
The KB Series Thin-type Pneumatic Clutch Brake stands as a testament to our company's commitment to innovation. This revolutionary product seamlessly merges a clutch and brake into a singular, efficient spring-brake combination. Thanks to its stellar performance and one-of-a-kind design, it exhibit
s unparalleled adaptability and reliability across a multitude of industrial applications.
Installations where space is at a premium
Capability for swift assembly
Operations requiring ultra-responsive performance, with engagement/disengagement times under 30ms
For access to our comprehensive technical documentation, including:
In-depth performance specifications
Engineering drawings available in both 2D and 3D CAD formats
Torque curves tailored to specific applications
Guidelines and protocols for maintenance
Reach out to our engineering team for OEM technical assistance and bespoke solutions. We offer complete GD&T documentation to facilitate seamless integration with your equipment.
(I) Application Fields
This versatile product finds extensive use in industries such as forging, printing, textiles, welding, and shipbuilding. It is especially acclaimed in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.
II. Product Advantages
(I) Compact Structure
- Minimal Axial Size and Lightweight: With a reduced axial size and lighter weight, coupled with low inherent rotational inertia, this design significantly minimizes equipment volume and weight while maintaining performance, thereby enhancing operational efficiency.
(II) Safe and Reliable
- Asbestos-free Friction Material: Our friction materials are entirely free of asbestos, thereby eliminating health risks associated with asbestos and complying with modern safety and environmental standards, ensuring a safer and more reliable user experience.
(III) Easy Maintenance
- Effortless Friction Pad Replacement: The simplicity in replacing friction pads without the need to disassemble the clutch reduces maintenance costs and time, enhances maintenance efficiency, and decreases equipment downtime.
(IV) Excellent Heat Dissipation Performance
- Innovative Disc Arc Design: Our unique disc arc design greatly enhances heat dissipation capabilities, effectively lowering operational temperatures, extending the product's lifespan, and ensuring stable equipment performance even under prolonged high-load conditions.
(V) Quick Response
- Rapid Clutching and Braking: Featuring swift response times, it efficiently performs clutching and braking operations, meeting the fast-paced demands of diverse mechanical equipment and boosting production efficiency.
(VI) Diverse Connection Methods
- Versatile Connection Options: With multiple connection methods available, it can be adapted flexibly to meet various site requirements, demonstrating strong adaptability and compatibility with a wide range of equipment.
III. Product Structure
The pneumatic clutch brake is comprised of the following principal components:
- Clutch Body: Mounted on the main shaft of the equipment, the center hole size is customizable to meet specific customer requirements (refer to the sample for size range), and it serves as the clutch's core component.
- Clutch Ear Plate and Brake Ear Plate: Ingeniously connected to the flywheel and machine body via four robust pins, ensuring unwavering stability and smooth operation of both clutch and brake mechanisms.
- Friction Pads (Blocks): Serve as the cornerstone of the clutching and braking processes, crucially facilitating seamless power transmission and interruption.
- Clutch Pins, Brake Pins and Locking Plates: Skillfully designed to connect and secure diverse components. Locking plates are expertly embedded in the pin grooves and firmly fastened to the flywheel or machine body with screws, preventing any axial pin movement.
IV. Working Principle
(I) Clutching Process
At the heart of the clutching process, external compressed air flows into the clutch cylinder through the intake hole, driving the piston forward. This action, facilitated by the friction pads, clutch body, and flat key, initiates the rotation of the driven part, thereby achieving the coveted clutch engagement and power transmission.
(II) Braking Process
In the braking process, the cessation of air supply prompts the piston to retract under spring force. Guided by the friction pads, clutch body, and flat key, the driven part halts swiftly within a mere 0.01 - 0.02 seconds, guaranteeing rapid equipment stoppage.
V. Installation Requirements
(I) Hole Diameter and Parallelism Requirements
To achieve precision and stability in installation, the hole tolerance for mounting the four pins must be H7, with the hole center meticulously aligned parallel to the main shaft center.
(II) Geometric Tolerance and Roughness Requirements
Adherence to national standards for geometric tolerance and roughness of the center hole and keyway is imperative. Equally, the customer's main shaft must meet these stringent requirements to optimize product performance.
(III) Installation Sequence Suggestions
For a seamless setup, customers may select the installation sequence based on specific needs, but generally, it's prudent to begin with the clutch and brake ear plates, followed by the pins and locking plates, before proceeding to install the clutch brake body.
(IV) Installation Notes for Square Pins
Square pins are deftly employed to mitigate installation size discrepancies and thermal deformation of plates due to clutch heating. Ensure that their flat surfaces align parallel to the radial direction of the ear plate for optimal effectiveness.
(V) Sealing Requirements for Axial Air Intake
For axial air intake systems, it's crucial to install sealing caps at both clutch ends to effectively prevent any gas leakage.
(VI) Check after Installation
Post-installation, it's essential to verify that both the clutch and brake ends move freely, ensuring the reliable and efficient operation of the clutch and brake systems.
VI. Product Maintenance
(I) Professional Maintenance Suggestions
At Shandong Tenord Machinery Equipment Co., Ltd., we ensure every Kb1500 Air Clutch we sell has passed rigorous inspections to assure superior quality. We kindly advise customers against private disassembly, as this voids any claims for damages incurred. Should you encounter any quality concerns, promptly reach out to us and rest assured that our team will resolve them swiftly and effectively.
(II) Friction Pad Replacement Method
The friction pads of our Kb1500 Air Clutch are vital yet consumable components, requiring replacement after prolonged use when wear is evident. Fortunately, our design simplifies this process, making it hassle-free without the need to disassemble the clutch or ear plates. Follow these efficient steps to replace them:
- Replacement without Air Supply: Gently loosen the clutch ear plate, carefully remove the bolts and nuts securing the friction pads, replace them with fresh ones, and then securely tighten the bolts and nuts.
- Replacement with Air Supply: Similarly, loosen the brake ear plate and repeat the procedure above to seamlessly install the new friction pads.
(III) Timing for Friction Pad Replacement
- For machinery such as presses, if the equipment struggles to achieve its rated capacity, it is advisable to inspect the friction pads for potential replacement needs.
- When the wear of the friction pads exceeds 50% of their original thickness, timely replacement is strongly recommended to maintain optimum performance.
VII. Product Selection
Selecting the correct clutch is paramount for the functionality and efficiency of your machinery. Choose wisely with our expert guidance.
- Consequences of Improper Selection: An undersized clutch may fail to meet capacity requirements, while an oversized one increases costs and risks overheating, which accelerates wear on friction pads and ages the sealing rings rapidly.
- Selection Suggestions: Explore our comprehensive product samples or consult our skilled technicians for tailored advice. We are committed to providing you with precise recommendations to ensure optimal compatibility and performance.
VIII. Safety Precautions
(I) Protection during High-speed Rotation
For your safety, never attempt to contact the clutch or approach it with objects while it is in high-speed rotation to prevent any hazards.
(II) Protection from High Temperature
Avoid direct contact with the clutch immediately after it ceases rotation, as it remains extremely hot. Allow approximately 30 minutes for cooling to ambient temperature before conducting any maintenance tasks.
(III) Side Protection
To prevent accidents due to potential flying debris, refrain from standing side-on to the rotating clutch and ensure a protective cover is installed during operation.
(IV) Attention during Ventilation Operation
While performing ventilation activities, strictly avoid touching friction pads with your fingers to prevent any risk of injury from pinching.
(V) Safety of Internal Structure
The internal mechanics of the clutch include intricate spring assemblies. Private disassembly can be perilous and should only be handled by qualified professionals to ensure your safety.
8eb9d302
I. Product Overview
The KB Series Thin-type Pneumatic Clutch Brake stands as a testament to our company's commitment to innovation. This revolutionary product seamlessly merges a clutch and brake into a singular, efficient spring-brake combination. Thanks to its stellar performance and one-of-a-kind design, it exhibit
s unparalleled adaptability and reliability across a multitude of industrial applications.Installations where space is at a premium
Capability for swift assembly
Operations requiring ultra-responsive performance, with engagement/disengagement times under 30ms
For access to our comprehensive technical documentation, including:
In-depth performance specifications
Engineering drawings available in both 2D and 3D CAD formats
Torque curves tailored to specific applications
Guidelines and protocols for maintenance
Reach out to our engineering team for OEM technical assistance and bespoke solutions. We offer complete GD&T documentation to facilitate seamless integration with your equipment.
(I) Application Fields
This versatile product finds extensive use in industries such as forging, printing, textiles, welding, and shipbuilding. It is especially acclaimed in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.
II. Product Advantages
(I) Compact Structure
- Minimal Axial Size and Lightweight: With a reduced axial size and lighter weight, coupled with low inherent rotational inertia, this design significantly minimizes equipment volume and weight while maintaining performance, thereby enhancing operational efficiency.
(II) Safe and Reliable
- Asbestos-free Friction Material: Our friction materials are entirely free of asbestos, thereby eliminating health risks associated with asbestos and complying with modern safety and environmental standards, ensuring a safer and more reliable user experience.
(III) Easy Maintenance
- Effortless Friction Pad Replacement: The simplicity in replacing friction pads without the need to disassemble the clutch reduces maintenance costs and time, enhances maintenance efficiency, and decreases equipment downtime.
(IV) Excellent Heat Dissipation Performance
- Innovative Disc Arc Design: Our unique disc arc design greatly enhances heat dissipation capabilities, effectively lowering operational temperatures, extending the product's lifespan, and ensuring stable equipment performance even under prolonged high-load conditions.
(V) Quick Response
- Rapid Clutching and Braking: Featuring swift response times, it efficiently performs clutching and braking operations, meeting the fast-paced demands of diverse mechanical equipment and boosting production efficiency.
(VI) Diverse Connection Methods
- Versatile Connection Options: With multiple connection methods available, it can be adapted flexibly to meet various site requirements, demonstrating strong adaptability and compatibility with a wide range of equipment.
III. Product Structure
The pneumatic clutch brake is comprised of the following principal components:
- Clutch Body: Mounted on the main shaft of the equipment, the center hole size is customizable to meet specific customer requirements (refer to the sample for size range), and it serves as the clutch's core component.
- Clutch Ear Plate and Brake Ear Plate: Ingeniously connected to the flywheel and machine body via four robust pins, ensuring unwavering stability and smooth operation of both clutch and brake mechanisms.
- Friction Pads (Blocks): Serve as the cornerstone of the clutching and braking processes, crucially facilitating seamless power transmission and interruption.
- Clutch Pins, Brake Pins and Locking Plates: Skillfully designed to connect and secure diverse components. Locking plates are expertly embedded in the pin grooves and firmly fastened to the flywheel or machine body with screws, preventing any axial pin movement.
IV. Working Principle
(I) Clutching Process
At the heart of the clutching process, external compressed air flows into the clutch cylinder through the intake hole, driving the piston forward. This action, facilitated by the friction pads, clutch body, and flat key, initiates the rotation of the driven part, thereby achieving the coveted clutch engagement and power transmission.
(II) Braking Process
In the braking process, the cessation of air supply prompts the piston to retract under spring force. Guided by the friction pads, clutch body, and flat key, the driven part halts swiftly within a mere 0.01 - 0.02 seconds, guaranteeing rapid equipment stoppage.
V. Installation Requirements
(I) Hole Diameter and Parallelism Requirements
To achieve precision and stability in installation, the hole tolerance for mounting the four pins must be H7, with the hole center meticulously aligned parallel to the main shaft center.
(II) Geometric Tolerance and Roughness Requirements
Adherence to national standards for geometric tolerance and roughness of the center hole and keyway is imperative. Equally, the customer's main shaft must meet these stringent requirements to optimize product performance.
(III) Installation Sequence Suggestions
For a seamless setup, customers may select the installation sequence based on specific needs, but generally, it's prudent to begin with the clutch and brake ear plates, followed by the pins and locking plates, before proceeding to install the clutch brake body.
(IV) Installation Notes for Square Pins
Square pins are deftly employed to mitigate installation size discrepancies and thermal deformation of plates due to clutch heating. Ensure that their flat surfaces align parallel to the radial direction of the ear plate for optimal effectiveness.
(V) Sealing Requirements for Axial Air Intake
For axial air intake systems, it's crucial to install sealing caps at both clutch ends to effectively prevent any gas leakage.
(VI) Check after Installation
Post-installation, it's essential to verify that both the clutch and brake ends move freely, ensuring the reliable and efficient operation of the clutch and brake systems.
VI. Product Maintenance
(I) Professional Maintenance Suggestions
At Shandong Tenord Machinery Equipment Co., Ltd., we ensure every Kb1500 Air Clutch we sell has passed rigorous inspections to assure superior quality. We kindly advise customers against private disassembly, as this voids any claims for damages incurred. Should you encounter any quality concerns, promptly reach out to us and rest assured that our team will resolve them swiftly and effectively.
(II) Friction Pad Replacement Method
The friction pads of our Kb1500 Air Clutch are vital yet consumable components, requiring replacement after prolonged use when wear is evident. Fortunately, our design simplifies this process, making it hassle-free without the need to disassemble the clutch or ear plates. Follow these efficient steps to replace them:
- Replacement without Air Supply: Gently loosen the clutch ear plate, carefully remove the bolts and nuts securing the friction pads, replace them with fresh ones, and then securely tighten the bolts and nuts.
- Replacement with Air Supply: Similarly, loosen the brake ear plate and repeat the procedure above to seamlessly install the new friction pads.
(III) Timing for Friction Pad Replacement
- For machinery such as presses, if the equipment struggles to achieve its rated capacity, it is advisable to inspect the friction pads for potential replacement needs.
- When the wear of the friction pads exceeds 50% of their original thickness, timely replacement is strongly recommended to maintain optimum performance.
VII. Product Selection
Selecting the correct clutch is paramount for the functionality and efficiency of your machinery. Choose wisely with our expert guidance.
- Consequences of Improper Selection: An undersized clutch may fail to meet capacity requirements, while an oversized one increases costs and risks overheating, which accelerates wear on friction pads and ages the sealing rings rapidly.
- Selection Suggestions: Explore our comprehensive product samples or consult our skilled technicians for tailored advice. We are committed to providing you with precise recommendations to ensure optimal compatibility and performance.
VIII. Safety Precautions
(I) Protection during High-speed Rotation
For your safety, never attempt to contact the clutch or approach it with objects while it is in high-speed rotation to prevent any hazards.
(II) Protection from High Temperature
Avoid direct contact with the clutch immediately after it ceases rotation, as it remains extremely hot. Allow approximately 30 minutes for cooling to ambient temperature before conducting any maintenance tasks.
(III) Side Protection
To prevent accidents due to potential flying debris, refrain from standing side-on to the rotating clutch and ensure a protective cover is installed during operation.
(IV) Attention during Ventilation Operation
While performing ventilation activities, strictly avoid touching friction pads with your fingers to prevent any risk of injury from pinching.
(V) Safety of Internal Structure
The internal mechanics of the clutch include intricate spring assemblies. Private disassembly can be perilous and should only be handled by qualified professionals to ensure your safety.
8eb9d302
