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Aluminum die casting is a manufacturing process that produces precisely defined, smooth or textured-surface metal parts by forcing molten aluminum into a mold cavity under high pressure. The die casting process involves the use of a furnace to melt the aluminum, a die casting machine with a mold cavity shaped as the desired part, and a mechanism to inject the molten metal into the mold. Once the aluminum solidifies, the mold is opened, and the casting is ejected.
This process allows for the creation of complex shapes with a high level of accuracy and repeatability. Aluminum die cast parts are known for their strength and durability while being lightweight, making them ideal for applications across various industries such as automotive, aerospace, electronics, and industrial machinery. The parts can also be easily finished with a variety of post-casting treatments, such as anodizing, painting, or powder coating, to enhance their appearance and resistance to corrosion. Aluminum die casting is favored for high-volume production runs due to its efficiency and the ability to produce parts with minimal machining required.
Tolerance Surface Roughness | +/-0.005 - 0.01mm Ra0.2 - Ra3.2(Customize available) | |||
Materials | Aluminum,Zinc alloy | |||
Process | 1 | Incoming material inspection | 8 | Cleaning |
2 | Material | 9 | Appearance inspection | |
3 | Melting | 10 | Leakage testing | |
4 | Die casting | 11 | Inspection parts after surface treatment | |
5 | Deburring | 12 | Packaging | |
6 | Process inspection | 13 | Inspecting for delivery | |
7 | Machining | 14 | Delivery | |
Testing Equipment | CMM / Tool microscope / multi-joint arm / Automatic height gauge / Manual height gauge / Dial gauge / Roughness measurement | |||
Quoation | According to your drawing(size, material, thickness, processing content and required technology, etc.) | |||
Drawing Format | Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc. | |||
Get a Free Quotation via Us >>> Gohttps://liankai-casting.en.made-in-china.com/contact-info.html | ||||
The mode of transportation depends on the customer's needs.
Taizhou Liankai Hardware Machinery Co., Ltd.'s business scope includes: hardware products, mechanical equipment and accessories (except special), high and low pressure die castings, stamping parts, mold processing and sales; Sales of hardware and electricity, electronic products, welding materials, fasteners, and metal materials. (For projects subject to approval in accordance with the law, business activities can only be carried out after approval by relevant departments).
We are an integrated company of industry and trade, the boss first worked in a foreign company, has sufficient experience in foreign trade, and has been in the foundry industry for more than 20 years, and has a lot of cooperation resources, such as some famous car companies. We will better provide casting service solutions.
Common alloys include A380, A383, and A360.
2. Can it produce complex shapes?
Yes, aluminum die casting is suited for complex parts.
3. What is a typical wall thickness?
Wall thickness can range from 0.75 mm to 5 mm.
4. Are die cast parts strong?
Strength varies by alloy and treatment but is generally high.
5. How is quality ensured?
Through controlled processes and inspections like X-ray.
6. Can parts be machined post-casting?
Yes, machining after casting is possible.
7. Is it suitable for high-volume production?
Aluminum die casting is ideal for high-volume runs.
8. What is the mold life expectancy?
Mold life can produce tens to hundreds of thousands of parts.
9. Can die cast parts be recycled?
Yes, aluminum parts are recyclable.
10. What surface finishes are available?
Options include sandblasting, powder coating, and anodizing.
11. How does it differ from other casting?
It uses high pressure, unlike gravity-based methods.
12. Can it be used for structural components?
Yes, especially when using specific strength-enhancing alloys.
13. What industries use aluminum die casting?
Automotive, aerospace, electronics, and consumer goods industries.
