Fabric Steel Cord Abrasion Chevron Wear/Tear/Cold/Oil/Heat/Fire/Chemical/Acid&Alkali/Flame Resistance Conveyor Belt for Cement Plant

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Min Order 200 Meters
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Weifang Zhenxing Rubber Co., Ltd.

VIP   Audited Supplier 3 years
Profile Certified by SGS/BV
EP400/3 EP500/4 EP630/4
EP200
Rubber
Polyester
Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Strong
Ep/Nn/ Steel Cord/Sold Woven/Sidewall/Rough Top
DIN-Z-15MPa. 18MPa. 20MPa .24MPa
Rma-I 17MPa, Rmaii-14MPa
As1332-a 17MPa, M24MPa
ISO-H BS490-M24MPa
JIS6332-G 14MPa. D-18MPa
SABS-M
En14973 C1, C2, A1, B1, B2
T1:100-120/T3:Hr150/T4:Hr180
DIN-K, Mt668/Mt914/ISO15326-K
ZHENXING
PP Package/ Iron Shelf/Iron Pallet/Wooden Pallet/W
China
40101200
Product Description
ZHENXING CONVEYOR BELT 
 
Founded in 1980, Shandong Weifang Zhenxing Group has more than 40 years of production experience. We are a large-scale comprehensive joint-stock enterprise with myriad industries and diversified operations. Adhering to the business philosophy of"Innovation & Progress, Multi- cooperation, High Quality, Credible Service, Mutual Benefit, Brilliant Future" and the quality policy of "Survival by Quality, Development by Reputation", we strive to develop high-quality products. Our business involves international trade, rubber conveyor belt manufacturing, plastic packaging product design, and production, large automobile maintenance, etc. Weifang Zhenxing Rubber Co.Ltd. covers an area of 80,000m2, with both output value and assets of over 100 million yuan. We have always been in line with the purpose of "Customer First, Remarkable Performance" to serve our customers wholeheartedly.

 

FABRIC RUBBER CONVEYOR BELTS

ZHENXING conveyor belts are quality products with an extremely high degree of reliability and are the qualified manufacturer of different types of conveyor belts meeting all the requirements in most industrial activities.

Conveyor Belt Construction

Top Cover

Designed to protect the carcass from service conditions like oil,heat, abrasion, etc.

Skim Coat

Compounded for excellent adhesion between plies for protecting against ply separation.

Carcass

Extremely low stretch characteristics of fabric and good troughability.

Bottom Cover

Excellent in abrasion and fexibility, provides wearing  surface against pulleys and idlers.
 
 
 

 

 
Cover GradeTensile Strength Min.(Mpa)Elongation Min.(%)Abrasion Loss Max.(mm³)
DIN - X25450120
DIN - W1840090
AS - A1740070

Note: Abrasion test is based on DIN 53516

POLYESTER FABRIC (EP) CONVEYOR BELT

The combination of polyester in warp and nylon in filling provides technically low-stretch and high impact
abuse resistance.

•    Special Features
 •  High resistance to tension.
 •  Low elongation.
 •  Outstanding stability dimensionally.
 •  Impact resistance.
 •  Complete moisture & mildew protection

GENERAL CONVEYOR BELT

This Construction, utilizing all nylon, offers maximum impact and damage resistance from material and suitable for transporting a variety of materials(ore, crushed stones, grain, sand, etc.). Several types of carcass using NN/EP fabrics with various thickness are available according to the load conditions.
GradeEP100EP125EP150    EP200EP250EP300EP350EP400EP500
Min. Tensile Strength     kg/cm-ply
    lb/in-ply
100125150200250300350400500
5607008501,120 1,400 1,680 2,000 2,240 2,800 
Working Tension Rating
  (Vulcanized)
    kg/cm-ply
    lb/in-ply
10.0
56.0
12.5
70.0
15.0
84.0
20.0
112.0
25.0
140.0
30.0
168.0
35.0
200.0
40.0
224.0
50.0
280.0
Approx. Gauge per Ply     mm0.91.21.41.51.92.02.12.43.2
with skim coat.     inch0.0350.0470.0550.0590.0750.0790.0830.0940.126
 
NYLON FABRIC (NN) CONVEYOR BELT

Special Features
 •  Exceptionally shock & impact resistance to the carrying surface.
 •  Superior in fastener holding ability.
 •  Excellent troughability and flexibility
 •  Smaller pulley available.
 •  Greatest resistance to water and mildew.
 
GradeNN100NN120NN150NN200NN250NN300NN350NN400NN500
Min. Tensile Strength     kg/cm-ply
    lb/in-ply
100120150200250300350400500
5606728401,120 1,400 1,680 1,960 2,240 2,800 
Working Tension Rating
  (Vulcanized)
    kg/cm-ply
    lb/in-ply
8.4
46.7
10.0
56.0
12.5
70.0
16.7
93.3
20.8
116.7
25.0
140.0
29.2
163.3
33.3
186.7
41.7
233.3
Approx. Gauge per Ply     mm0.91.21.31.51.61.82.02.22.7
with skim coat.     inch0.0350.0470.0510.0590.0630.0710.0790.0870.106
 
Grade160    200    25031540050063080010001250    1600  2000
2ply
3ply
4ply
5ply
6ply
160/2  200/2  250/2
  250/3
  315/2
  315/3
400/2
400/3
400/4
500/3
500/4
500/5
630/3
630/4
630/5
630/6
  800/3
  800/4
  800/5
  800/6
  1000/3
  1000/4
  1000/5
  1000/6
  1250/3
  1250/4
  1250/5
  1250/6
  1600/4
  1600/5
  1600/6
2000/5
2000/6

FLAME RESISTANT CONVEYOR BELT
 Lorbrand Flame resistant conveyor belt is designed for the best service conditions of coal mining industries. It is suitable for mining, power plant, electric utilities, coal cleaning plants. The different rubber compounds are available in accordance with its requirement.
1.FR-MOR

Grade is fire resistance with medium oil resistance and accepted by USMSHA(Mine Safety and Health Administration).
It is recommended for the typical applications like oil treated coal and grain industries requiring fire & oil resistance, and static conductivity with lower electric resistance than 1MΩ .

2.FR-SBR

Grade is SBR fire resistant cover rubber meeting USMSHA (Mine Safety and Health Administration). It provides highly resistanceto wear and cold resistance.

3.FR-GR
Grade is specially compounded SBR cover
rubber for the under-ground operation
requiring fire resistance, static conductivity.
The important characteristic is self
extinguishable cover rubber.

HEAT RESISTANT CONVEYOR BELT

The performance-proved Lorbrand Belt : Heat resistant belt meets hot service application like hot sintered ore, hot pellet, hot clinker, hot chemical, fertilizer, hot cement.
SPECIAL FEATURES

•  Excellent heat resistant and abrasion resistant cover rubber compound.

 •  Recommended to protect belt from surface cracking and hardening by heat.

 •  Specially heat-treated and dipped fabric to minimize carcass shrinkage by heat
aging.

HT-710 & SUPER-HT Exwill conveyor belt are the best selection for wide ranges of high temperature application.

Heat resistant conveyor belts are most suitable for heat resistant applications where the temperature of material to be carried is over 60°C(140°F).
 
TemperatureTypeCompound
  of Cover
   Rubber
  Temperature Range of UseApplication
  Belt Surface
Temp
Average Material Temp
Max.°FMax.°CMax.°FMax.°C
   Medium
  Temperature

      High
  Temperature

      High
  Temperature
Extremely High
  Temperature
HT-400
(HR-100)


ECO-HT


HT-710
(HR-150)

SUPER-HT
(HR-200)
     SBR


  EPM/SBR


     EPM

     EPM
  210°F


  270°F
 (300°F)

  Max.
  300°F

  Max.
  400°F
100°C


130°C
(150°C)


150°C

200°C
Lump 300°F
Fines 250°F


Lump 550(650)°F
Fines 300(400)°F


Lump 650°F
Fines 100°F

Lump 750°F
Fines 480°F
Lump 150°C
Fines 120°C


Lump 300(350)°C
Fines 150(200)°C


Lump 350°C
Fines 200°C

Lump 400°C
Fines 250°C
  For low temperature with abrasive material.
  (coke, sintered products, etc.)

  For higher temperature use with lower temperature
  condition on bottom cover than HT-710
  Top cover: EPM, Bottom cover: SBR
  - Economical version of HT-710
  (dried clay, cement clinker, etc.)

  For higher temperature use.
  (dried clay, cement clinker, etc.)

  For extremely high temperature application.
  (sintered ore, cement clinker, chemicals, etc.)

    Materials CarriedLump Size  Temperature of
Material Carried
Belt Surface Temperature
            Sintered Ore
    Return of Sintered Ore
                 Coke
           Raw Material
                Clinker
               Cement
           Metal Powder
           Molding Sand
   25~200 mm(1~8 inch)
  10 mm(0.4 inch) downward
  100~200 mm(4~8 inch)
30 mm(1.2 inch) downward
  10~30mm(0.4~1.2 inch)
             Powder

                  -

                  -
  200~400°C(390~750°F)
         260°C(480°F)
   70~100°C(160~210°F)
  180~220°C(360~410°F)
  100~220°C(210~410°F)
  100~125°C(210~250°F)
         170°C(340°F)
  200~250°C(390~480°F)
  130~150°C(270~300°F)
  150~190°C(300~370°F)
   50~60°C(120~140°F)
  100~120°C(210~250°F)
  100~110°C(210~230°F)
   80~90°C(170~190°F)
  120~130°C(250~270°F)
   80~90°C(170~190°F)
HEAT RESISTANT CONVEYOR BELT (CTND)
USER OF ATTENTION


The temperature of material being transported and the belt's surface temperature vary according to the material and shape. For instance, when materials have a temperature of 150ºC(300ºF) (such as coke or sintered ore) and have a relatively small contact area, Lorbrand conveyor belt's surface temperature could remain at 60~80ºC(140~180ºF). In contrast, when powdered material like cement is being conveyed, the material temperature and the belt surface temperature do not differ so greatly. The lifetime of heat resistant belt is largely affected by the belt's surface temperature during operation.
CHARACTERISTICS INDISPENSABLY REQUIRED FOR HEAT RESISTANT LORBRAND

CONVEYOR BELT ARE AS FOLLOWS:


 •  Rubber cover and carcass should not deteriorate due to heat.
 •  Rubber cover and carcass should maintain excellent properties, even at high temperatures and good adhesion to form one unit, even when they are exposed to high temperatures.

The surface temperature of heat resistant Lorbrand conveyor belt varies with the material type, belt speed,loading rate and size depending on circumstance condition. In order to select the proper heat resistant Lorbrand conveyor belt, it is necessary to consider not only the material temperature to be conveyed but also the surface temperature of Lorbrand conveyor belt.
 
  Materials
   Carried
Temperature of
Materials Carried
Belt Surface
Temperature
Heat Resistant
Conveyor Belt Grade
 200°C downward                 50~100°CHT-400

Sintered
Ore
                         100°C downward (Lump Condition)
  200°C upward                  100~130°C

                                                                 130~180°C
HT-400
HT-550 (Lump Condition)
          HT-710
    HT-710, HT-850
Return of
Sintered
Ore
150°C downward

  150°C upward
               50~80°C
  80°C downward (Lump Condition)
              80~130°C
             130~180°C
HT-400
HT-400
HT-550
HT-710, HT-850
Spherical
Ore
  120°C upward               80°C downwardHT-400
120°C downward               80°C upwardHT-550
Pellet150°C downward
200°C downward
  100°C downwardHT-400 (Lump Condition)
Coke    60~400°C                 100°C downwardHT-400
 120°C downward                  50~80°CHT-400 (Lump Condition)
Cement120°C upward80~130°C
130~180°C
HT-550
HT-710
HT-710, HT-850
Dried Lime
  Dried Clay
  120~150°C

200°C downward
100°C upward
50~100°C
HT-400 (Lump Condition)
HT-550 (Lump Condition)
          HT-400
500°C upward100~130°C
130~180°C
HT-550
HT-710, HT-850
Cement Steel
Mill Chemical
  Fertilizers
80°C downward                   50~70°CHT-400
  80°C upward                   120~180°CHT-550
HT-710, HT-850
 120°C downward                 50~100°CHT-400

Molding
  120°C upward
                                     120~180°C
HT-550
HT-710
HT-710, HT-850
 
RESTRICTIONS ON THE USE OF  HEAT-RESISTANT BELT

•    SBR Heat-resistant belt

Do not use SBR heat resistant belt when :

 •  Powdered material is over 70ºC(160ºF)
 •  Strong acid or alkaline is used
 •  Oil products and oil-staine  substances are used.
 •  The operation site or the materials require flame-resistant belts.


•    EPR(EPM) Heat-resistant belt

Do not use EPR(EPM) heat-resistant belts when :

 •  Powdered material is over 180ºC(350ºF)
 •  Oil products and oil-stain other than vegetable oil are present.
 •  The location of the materials requires flame-resistant belts.

 OIL RESISTANT CONVEYOR BELT
The cover rubber is especially compounded for the applications requiring resistance to oils. It has outstanding abrasion, ozone and weather resistance. This Lorbrand conveyor belt is recommended for the conveyor lines causing swelling and sponginess by oils.
OR-100

Grade is to resist Moderate Oil Resistant operations like wood chips, linseed, cottonseed and whole soybeans where static conductivity is needed.
OR-200

Grade has superior oil resistance to various kinds of animal and vegetable oil with severe cold temperature up to -45ºC (50ºF)
OR-300

Grade has excellent resistance to the toughest oil application such as oil-treated coal, petroleum based oils.
 
Type         Min.
Tensile Strength
kg/cm²      psi
       Min.
  Elongation
       (%)
Volume
Change(%)
ASTM #3 Oil
Use
  OR-100   100       1400Min. 350Max. 150   Wood chip, linseed, cottonseed, kernel corn, and whole
  soybeans, static conductivity, and moderate oil resistance.
  OR-200   120       1700Min. 350Max. 90   Oil-treated materials and for carrying oily metal turnings and
  shavings, crushed soybeans, animal or vegetable fats.
  OR-300   120       1700Min. 400Max. 20   Oily metal parts, crushed soybeans, automatic hydrocarbons
  such as benzol, toluene and petroleum based oils.
HTN/HOT   120       1700Min. 400Max. 60   Hot asphalt and other oil& heat resistant applications.

Oil resistance (volume change) and immersion condition: 70°C × 96 Hrs.

CHEVRON CONVEYOR BELT
 Lorbrand Incline (Chevron-Cleated) conveyor belt is used to carry sand, fine coal and grain materials by using steep inclines. Chevron Cleats increase the quantity of granular materials in Fabric incline applications.
SPECIAL FEATURES

•  High quality fabric with low stretch.

•  Cleat angle and pitch are designed for smooth travel over return idlers.

•  Higher angle of 17~30 degree of incline.

•  Wear resistant and oil resistant black rubber quality is available.

 
 


STEEL CORD RUBBER CONVEYOR BELT
Lorbrand Steel Cord Rubber Conveyor Belt can be widely used in the coal industry, mines,ports, power plants and chemical industry for conveying materials..

 

STEEL CORD CONVEYOR BELT
High tensile strength and small elongation in use. Small diameter of drive pulley to make the equipment smaller. High adhesion between rubber and steel cord,thus is resistant to shock and difficult to drop, so the rubber belts are long in life. The steel cords are very evenly arranged and have the same tension, so the belts are well balanced in running and difficult to run away. Good troughability to form a deep trough to load more materials and prevent the materials from escaping. Users can use X-rays to inspect damages of the skeleton of steel cords to prevent accidents from happening.
 

Characteristics:
High tensile strength and small elongation in use.
Small diameter of drive pulley to make the equipment smaller.
High adhesion between rubber and steel cord,thus is resistant to shock and difficult to drop, so the rubber belts are long in life.
The steel cords are very evenly arranged and have the same tension, so the belts are well balanced in running and difficult to run away.
Good troughability to form a deep trough to load more materials and prevent the materials from escaping.
Users can use X-rays to inspect damages of the skeleton of steel cords to prevent accidents from happening.

 

Belt TypeMinimum Breaking
Strength Per Width Of Belt
(N/Mm)
Maximum Cord
Diameter (Mm)
Minimum Breaking
Strength Of Cord (KN)
Cord Pitch
(Mm)
Minimum
Thickness Of
Covers (Mm)
ST5005003.07.614.04.0
ST6306303.07.010.04.0
ST8008003.58.910.04.0
ST100010004.012.912.04.0
ST125012504.516.112.04.0
ST140014005.020.614.04.0
ST160016005.020.612.04.0
ST180018005.625.513.54.0
ST200020006.025.612.04.0
ST225022505.626.211.04.0
ST250025007.240.015.05.0
ST280028007.239.613.55.0
ST345031508.150.515.05.5
ST350035008.656.015.06.0
ST400040008.963.515.06.5
ST450045009.776.316.07.0
ST5000500010.991.017.07.5
ST5400540011.398.217.08.0
ST6300630012.8130.419.510.0
ST7000700013.5142.419.510.0
ST7500750015.0166.721.010.0
 

Application
In various fields: coal, mining, ports, metallurgy, electric power, chemical industry, etc., conveyor belts can transport large amounts of materials over long distances and high speeds.

 

Feature
1. High tensile strength, low elongation, small transmission pulley diameter, uniform steel wire rope tension, excellent groove forming and good bonding between rubber and steel wire.
2. The steel wire rope conveyor belt has versatility, high wear resistance, cold resistance and flame retardancy according to the requirements of use and the performance of the covering rubber.

 

Adhesive

 

StrengthWire Rope AdhesiveStrengthWire Rope Adhesive
Before AgingAfter AgingBefore AgingAfter Aging
ST6306055ST3150140130
ST8007065ST3500145140
ST10008075ST4000150145
ST12509590ST4500165160
ST160010595ST5000175170
ST200010595ST5400180175
ST2500130120---

Minimum Pulley Diameter

 

ProjectST630ST800ST1000ST1250ST1600ST2000ST2500ST3150ST3500ST4000ST4500ST5000ST5400
Minimum Pulley Diameter(Mm)500500630800100010001250140016001600160018001800

Technical Index

Strength: 630N/mm-6000N/mm
Width (mm): 400mm-2500mm

 

ProjectST630ST800ST1000ST1250ST1600ST2000ST2500ST3150ST3500ST4000ST4500........
Tensile Strength(N/Mm)630800100012501600200025003150350040004500........
Diameter(Mm)33.54.04.55.06.07.28.18.68.99.7........
Highest Point(Mm)10±1.510±1.512±1.512±1.512±1.512±1.515±1.515±1.515±1.515±1.516±1.5........
Cover Thickness (Mm)55666888888........
Cover Thickness (Mm)55666888888........
Width (Mm)Wire Rope Core Number
ST630ST800ST1000ST1250ST1600ST2000ST2500ST3150ST3500ST4000ST4500........
800757563636363505050  ........
10009595797979796464646459........
1200113113949494947676777771........
14001331331111111111118989909084........
160015115112612612612610110110410496........
1800 171143143143143114114117117109........
2000  159159159159128128130130121........
2200     176141141144144134........
2400     193155155157157146........
Width (Mm)Wire Rope Core Number
ST630ST800ST1000ST1250ST1600ST2000ST2500ST3150ST3500ST4000ST4500........
800757563636363505050  ........
10009595797979796464646459........
1200113113949494947676777771........
14001331331111111111118989909084........
160015115112612612612610110110410496........
1800 171143143143143114114117117109........
2000  159159159159128128130130121........
2200     176141141144144134........
2400     193155155157157146........

 

Note:
1. After communication, the thickness of the coating, the diameter of the wire rope and the distance between the wire ropes can be customized according to customer requirements.
2. The conveyor belt can be produced under the standards of German DIN22131, Australia AS133, Japan JSK6369, etc. according to customer requirements.


SOLID WOVEN CONVEYOR BELT
PVG fabric whole core flame retardant conveyor belt is designed and produced according to MT914-2019 standard. The product quality of enterprises that have passed IS09001 quality system certification has reached
the international advanced level. This product is made of solid weven cavcass with chemical fiber and cotton as the skeleton, impregnated with paste, pasted with rubber covering and vulcanized.
Tensile strength/MPaElongation at break%Abrasion/mm
≥10.0350%≤200
A. Surface resistance value: ≤ 3 × 108Ω
 
B. Drum Friction performance : the surface temperature of the drum is ≤ 325 ºC, and there is no flame
combustion or flameless combustion.
 
C. Combustion performance of alcohol blowtorch:
 
Test piece with covering layer: average value ≤ 3.0 S, single value ≤ 10.0 S
Test piece without of covering layer: average value ≤ 5.0 S, single value ≤ 15.0 S
 
D. Tunnel propane combustion performance: retention length of undamaged lenght > 600mm
 

Fensile strength
  Minimum wap strength
       N/mm
Minimum weft strength
      N/mm

Minimum tear force N
 
Minimum elongation at break in
warp direction
 
Min elongation at break in weft
direction at break
68068026510901518
80080028011801518
1000100030011801518
1250125035015401518
1400140035015401518
16001600400 1518
2000680400 1518

ROUGH TOP CONVEYOR BELT
Rough Top Conveyor Belt can be used for tilt angleLight materials such as bags, boxes and parcels are transported at 35 degrees angle. The top rubber surface is wear-resistant and skid-resistant rubber. It has the functions of cushioning, shock absorption and stabilization for material transportation, especially anti-skid.
PIPE CONVEYOR BELT
Lorbrand pipe conveyor belt is designed to be suitable for the resistance to flex fatigue and abrasion by materials to be carried with superior ply adhesion.
 
Pipe
Diameter
(mm, ø)
Cross
Section Area
(75%)
  Belt
Speed
(m/min)
  Capacity
   (m³/hr)
Material
  Size
  (mm)
Comparison
with Standard
C/Belt(mm)
1500.013  120  9530~50300~500
2000.023  130 18050~70500~600
2500.041  140 34470~90600~750
3000.049  145 441 90~100750~900
3500.066  175 693100~120900~1,050
4000.108  2001,296 120~1501,050~1,200
5000.155  225    2,093150~2001,200~1,500
6000.216  250    3,240    200~2501,500~1,800
7000.290  275    4,620    250~3001,800~2,000
8500.404  300    7,272    300~4002,000~2,200
 

SPECIAL FEATURES
 
• Closed transportation in order to prevent materials from overflowing, drop-down, scattering and mixing with foreign materials from outside.
 
• This Lorbrand pipe conveyor belt is economical for curve (45°~90°) and incline(up to 30°) transportation due to easy design of conveyor line and limited space.

 

 

 

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