Audited Supplier
GW-1T
Customized
New
Electric
Automatic
If Furnace
ISO, CE
1.5ton
1.8ton
1800 Degrees
1500 Degrees
1000kw
1250kVA
380V, 3phase
750V
1600A
0.8kHz
Less Than 580kHz/T
50t/H
1 Year
15-30days
Water Cooling Tower, Crucible
Hengyang
International Export Packing Standard
CE, ISO
China
8514200090
Product Description
Application:
Furnace fuel: electricity
Furnace fuel: electricity
Application: to melt ferrous and non-ferrous metal, such as iron, steel, copper, aluminum, brass, etc.
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.
Advantages of induction melting furnace:
- Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces. It save 31.5% to 54.3% energy than oil furnaces, and save 5% to 40% energy than gas furnaces.
- Less oxidation decarburization and less burning loss. Induction furnace heat so fast, so it cause very little oxidation.During melting, IF induction furnace can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.
- It can reduce the rate of unqualified products by 1.5%. Its self-stirring function can make metal temperature and composition to be uniform. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.
- Good start-up performance, no need for professional workers to burn and seal the furnace in advance, and 100% start-up can be achieved for both empty and full furnaces. Fast heating speed, fast smelting speed, high production efficiency,
- No pollution, improving workers' working environment and company image. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the requirements of environmental protection department
Aluminum shell induction furnace
Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.
Packing list
| Item | equipment | Specification | Amount |
| 1 | Aluminum shell furnace: | - | 1 set |
| 2 | power supply cabinet | 1 set | |
| 3 | capacitor | inside the power supply | 1 set |
| 4 | water cooling cables | 2 pieces | |
| 5 | crucible/crucible mold | - | 1 piece |
| 6 | tilting control device | - | 1 set |
| 7 | reducer | - | 1 set |
More other machine can be customized according to your need, please feel free to contact us | |||
Main parameters of 1.5T furnace
| Parameters | unite | data | specification | |
| Furnace body | Rated capacity | t | 0.5 | aluminum liquid |
| Max capacity | t | 0.6 | aluminum liquid | |
| Working temperature | ºC | 700 | ||
| Highest temperature | ºC | 1800 | ||
| Transformer | Transformer capacity | KVA | 630 | |
| Transformer primary voltage | KV | 10 | ||
| Transformer secondary voltage | V | 540 | 12 pulse, double-phase | |
| IF power supply | Rated power | KW | 500 | 12 pulse, double-phase |
| Rated input current | A | 800 | ||
| IF voltage | V | 750 | ||
| DC current | A | 1200 | ||
| Startup success rate | % | 100 | ||
| Rated working frequency | Hz | 800 | ||
| Working noise | db | ≤75 | ||
| Comprehensive parameters | Melting rate(to 1500ºC) | T/h | 0.5 | aluminum The melting rate is influence by charging. |
| Power consumption(to 1500ºC) | KW.h/T | ≤ 530 | ||
| Water cooling system | Water circulation flow | T/h | 35 | |
| Water pressure | Mpa | 0.25-0.35 | ||
| Input temperature | ºC | 5-35 | ||
| Output temperature | ºC | <55 |
Sucessful cases
Most of our customers are new in metal casting industry. Them make Ingots or steel rebar or iron powder or auto parts or bronze statues or iron pots or manhole covers, etc.
We have exported to most countries in Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.
Power supply cabinet
Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.
Power supply cabinet's features:
High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts. Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.
scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.
Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.
Power supply cabinet's features:High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts. Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.
scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.
==Main Models And Technical Parameters==
| Equipment Type (Furnace capacity) | Power input (three-phase four-wire 50/60HZ) | Power Output | Melting time (Minutes) | Electricity consumption per ton of material (KW) | |||||||||
| Equipment power (kw) | Incoming line voltage (V) | Into the line current (A) | Pulse | transformer capacity | DC current (A) | DC voltage (V) | IF voltage (V) | IF frequency (Khz) | Steel | Copper | Aluminum | ||
| GW--0.05T | 50 | 380 | 80 | 6 | 50 | 100 | 500 | 750 | 1 | 30-40 | 750 | 510 | 650 |
| GW--0.1T | 100 | 380 | 160 | 6 | 100 | 200 | 500 | 750 | 1 | 30-40 | 700 | 510 | 640 |
| GW--0.15T | 160 | 380 | 256 | 6 | 200 | 320 | 500 | 750 | 1 | 30-40 | 650 | 500 | 630 |
| GW--0.25T | 200 | 380 | 320 | 6 | 250 | 400 | 500 | 750 | 1 | 30-45 | 650 | 500 | 610 |
| GW--0.35T | 250 | 380 | 400 | 6 | 315 | 500 | 500 | 750 | 1 | 30-45 | 650 | 490 | 600 |
| GW--0.5T | 350 | 380 | 480 | 6 | 400 | 700 | 500 | 750 | 0.8 | 30-50 | 630 | 480 | 570 |
| GW--0.75T | 500 | 380 | 640 | 6 | 630 | 1000 | 500 | 750 | 0.8 | 40-50 | 620 | 470 | 560 |
| GW--1T | 750 | 380 | 960 | 6 | 1000 | 1600 | 500 | 750 | 0.7 | 40-50 | 620 | 460 | 550 |
| 750 | 246 | 12 | 1000 | 808 | 990 | 1480 | |||||||
| GW--1.5T | 1000 | 380 | 1440 | 6 | 1250 | 1000 | 500 | 750 | 0.7 | 40-60 | 600 | 450 | 540 |
| 750 | 369 | 12 | 1250 | 1010 | 990 | 1480 | |||||||
| GW--2T | 1400 | 750 | 984 | 6 | 1600 | 1414 | 990 | 1480 | 0.5 | 45-60 | 600 | 440 | 530 |
| 750 | 450 | 12 | 1600 | 707 | 990 | 1480 | |||||||
| GW--3T | 2000 | 750 | 1476 | 12 | 2500 | 1010 | 990 | 1480 | 0.5 | 50-70 | 580 | 430 | 520 |
| GW--5T | 3000 | 950 | 1140 | 12 | 4000 | 1190 | 1260 | 1900 | 0.3 | 50-80 | 570 | 420 | 510 |
| GW--10T | 6000 | 950 | 2250 | 24 | 8000 | 2380 | 1260 | 1900 | 0.3 | 50-90 | 560 | 410 | 490 |
| GW--15T | 8000 | 950 | 1850 | 24 | 10000 | 1590 | 1260 | 1900 | 0.3 | 50-90 | 550 | 400 | 480 |
| GW--20T | 10000 | 950 | 2280 | 24 | 12500 | 1980 | 1260 | 1900 | 0.25 | 50-90 | 530 | 400 | 470 |
| GW--30T | 15000 | 950 | 2775 | 24 | 20000 | 2980 | 1260 | 1900 | 0.25 | 50-90 | 520 | 400 | 450 |
Aluminum shell furnace body
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.
High quality furnace frame to have long service life. Our furnace's furnace frame is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.
3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for induction furnace.The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton. So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.
Technical Support
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for induction furnace.The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton. So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
