Factory Price Zyyx38-152-914 Automatic Metal Galvanized Steel Colored Aluminum Coils Trapezoidal Floor Decking/Deck Profile Cold Roll Forming/Making Machine

Price $150000.00 Compare
Min Order 1 set
Shipping From Zhejiang, China
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Hangzhou Zhongyuan Machinery Factory

VIP   Audited Supplier 17 years
Profile Certified by SGS/BV
ZYYX38-152-914
Provide
Automatic
36 Months
ISO, CE, SGS
No.45 Forged Steel with Hard Chrome
Cr12 MOV.
82mm Diameter Solid Steel
22kw
About 17500kgs
Mitsubishi PLC
zhongyuan
1*40gp+1*20 Gp
Zhejiang, China
84552210
Product Description

Factory price ZYYX38-152-914 automatic metal galvanized steel colored aluminum coils trapezoidal floor decking/deck profile cold roll forming/making machine

 
Our Advantages

 

Zhongyuan Machinery Manufacturer established in the year 2003,manufacturing and exporting Metal Roll Forming Machines.
All efforts are devoted to the research and development of how to provide customers with high-quality and durable molding machines

Our main product Metal Roll Forming Machine, such as C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine,Metal Deck Roll forming Machine. etc.  

Our company has successfully established and passed the ISO9001 quality insurance system,
Also they had been approved with CE certificate.

For our roll former, 36 month free warranty,
And our company promises that we will provide product service life maintenance service.

Sales area                                          Experience                              Machines produced
 
70+ countries                                     22+ years                                1200+ sets  

 
Product Parameters

 Quick view 

Machine model  Deck MachineOperation wayAutomatic machine
CertificationISO9001,CEWarranty36 Months
CustomizedCustomizedAdvantageMore 10 years life time
Weight About 17.5T Material thickness0.7-1.2/0.8-1.6mm
Suiting materialGalvanized coilsCutting materialCr12MOV.,Hardness 58-60HRC
Main motor11kw*2Forming rollers qty.34 stations
Shafts diameter82 or 90 or 100mmRoller Material45# Steel, plated chrome
Machine frameH450Wall thickness20mm
Forming speed20-25m/min.Transportation In Containers,suiting for sea and road transmission.
TrademarkZhongyuan HS Code84552210
    

Suiting Raw Material
 

Feeding width or coil width1220mm (Can be designed as per buyer's request)
Material Thickness0.8-1.2mm  
Applicable materialGalvanized coils(GI coils) 
Yield strength of material235Mpa-350Mpa 


Metal Deck Roll Forming Machine Components
 

Decoiler    1pc (Mechanical or hydraulic decoiler for option; capacity: 5T or 10 T or 15T for option )
Guiding Equipment1set
Roll Forming Equipment 1set
Post-cutting Equipment1set
Hydraulic Station 1set
PLC Control Panel 1set 
Supporter Table   2 pc  (automatic stacker for option)


Components description of floor deck making machine  

1. Guide device
Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life of machine. 


2. Rollers of machine

All Rollers manufactured from 45# steel  
CNC machines can improve rollers precision.  
Chromate finish on surface to add hardness of rollers.


3. High Accuracy Shafts

Solid shafts dia. 82 or 90 or 100mm for different material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.

 

 

4.Design bearings inside forming rollers

Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.  


5. Main machine body

Machine frame made from H450 type steel by welding
Side wall thickness: Q235 with thickness of 20mm
Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability. 


The material for Embossing roller: bearing steel GCr15 for long working life, heat treatment
Motor Driving, Gear /Sprocket driving transmission, about 32-steps forming stations 
Main Motor=11KWx2, Frequency speed control
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine running.
Forming speed :20-25m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.

6. Automatic Cutting system
Post to cut, stop to cutting or no-stop cutting for option .
All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability .
Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
Machine can cut as buyers wanted sheet length,full automatically.  
Hydraulic station provides power for cutting. Motor cutting for option .


7. Automatic PLC Control System
Control The Quantity And Cutting Length Automatically
Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
One time buyer can set 20 batch data in the programme.

Components of control systemPLC, Inverter, Touch Screen, Encoder, relays, etc
PLCMitsubishi (Japanese brand) (Siemens for option)
InverterMitsubishi (Japanese brand) (Siemens for option)
Touch screenMitsubishi (Japanese brand) (Siemens for option)
EncoderOMRON or NEMICON (Japan brand)
Limit switchCut-to-Length Tolerance≤±1 mm

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