Four-Cavity Full-Automatic Pet Blowing Machinezy-04o4-152.4mm

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Jiangxi Zhongyan Intelligent Equipment Co., Ltd.

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Profile Certified by SGS/BV
ZY-04O4-152.4mm
Extrusion Bottle Blowing Machine
Automatic
1 Year
ZHONGYAN
ZY-04O4-152.4mm
China
Product Description

Company Profile
Founded on May 16, 2023, our company is located in the Yichun Economic and Technological Development Zone. This beautiful city boasts a convenient transportation network, including the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and National Highway 320. The recent opening of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further improved connectivity to major economic circles, laying a solid foundation for our company's growth.

Corporate Culture
Our core values are innovation, integrity, cooperation, and win-win outcomes. We encourage our employees to embrace innovation and adapt to market changes while maintaining integrity in our operations to build long-term relationships with customers and partners. Jiangxi Zhongyan is dedicated to the philosophy of "Quality First, Service Foremost," continually improving our products and services, expanding our markets, and creating value for customers. With the collective efforts of our employees and the support of our partners, we aim to become a leading enterprise in the global bottle-blowing machine industry.

Business Scope
We specialize in producing and selling plastic packaging machinery, including on-demand drinking water filling equipment, bearing gears, gas compression machinery, molds, and water treatment equipment. We also represent servo motors and PLCs. Zhongyan Intelligent Equipment is focused on bottle-blowing machines, offering advanced and reliable solutions for global customers. Our range includes fully automatic and semi-automatic PET and PP bottle-blowing machines, widely used in the beverage, food, pharmaceutical, and cosmetics industries.

Innovation & Service
We specialize in the research, development, manufacturing, and sales of intelligent equipment, holding multiple patents. Our big data backend enables us to provide remote after-sales service through data analysis, enhancing operational efficiency.

Our Advantages---Simple operation&Wide application
ZY series automatic bottle-blowing machine is developed and manufactured with the most advanced bottle-making technology in the world. This machine has high automation and intelligence characteristics, stable and reliable machine performance, simple structure, high production efficiency, low energy consumption, and products not polluted by intermediate links. It is widely used in the production of food, beverage, cosmetics, and medicine containers.

1. Performance and Advantages.
       1.1  Control of the human-machine interface, designed for simple operation
       1.2  Automatic performs sorting and loading, hopper-type performs storage
       1.3  Automatic preform discharging is stable and reliable, with preform feeding automatically controlled based on the inventory in the material channel.
       1.4  Good sealing and pollution-free
       1.5  Comprehensive heating system with stable rotation and revolution mechanisms.
       1.6  The preformed tube is heated evenly, making it easy to blow.
       1.7  Each section of the preform tube can have its heating temperature easily adjusted to minimize energy consumption.
       1.8  The infrared lamp in the furnace can include a cooling system with circulating air. The heating lightbox uses an automatic feedback system for consistent power               1.9  output, unaffected by voltage fluctuations.
2.  Automatic taking, loading, and bottle arrangement, avoid  contamination during the intermediate steps.
3.  Rapid Mold Replacement within half an hour.
4.  A high level of automation is implemented to minimize bottle contamination.

       This equipment has a fully enclosed design that uses a robot and conveyor belt to transport blown bottles directly to the warehouse, minimizing handling. This ensures           the bottles remain pollution-free and meet national hygiene standards
5.  The performance of the equipment is consistently stable and reliable.

       All key machine components, including electrical and pneumatic parts, seals, bearings, and reducers, are from trusted brands for reliable performance. The machine               includes a one-year warranty and lifetime maintenance.
6.  Touchscreen.
       The operation uses a user-friendly human-machine interface with various parameter options, allowing for simple and manual control. A programmable logic controller             (PLC) connects to the machine via a communication cable, enabling the management of all movements. If a malfunction occurs, the machine issues a warning                      signal  and provides a fault diagnosis report, allowing the operator to quickly  identify and resolve the issue .
7.  Security
      7.1  The ZY series automatic bottle-blowing machine features complete mechanical and electrical safety devices, ensuring operator safety and stable equipment                           performance.
      7.2  Ensuring the safety of operators.
      7.3  The equipment has a fully enclosed design and a reliable safety door system to maximize operator safety.
      7.4 Equipment security. Multi-point detection technology enhances the safety of the positioning, mold clamping, and stretching systems.

ZY-04O4-152.4mm  Machine  Features:
1. The machine operates fully automatically with 4 blow molding cavities, producing up to 2500ml bottles at a theoretical output of4,000-5,000              bottles per hour.
2. It is suitable for PET containers with a neck diameter of φ20mm to φ38mm, a maximum diameter of φ115mm, and a height of less than 320mm.
3. Designed specifically for PET bottle preforms.
4. The fully enclosed design uses robotic arms and conveyors for bottle transfer, minimizing manual contact and ensuring compliance with hygiene      standards.
5. Features short cycle times, high output, low consumption, high automation, and reduced labor costs.
6. Equipped with an imported control system for stable performance and ease of operation.


ZY-04O4-152.4mm  machine Floor Plan


ZY-04O4-152.4mm   machine parameters  
CompositionItemsTechnical Parameters
Product ConditionsMaximum Product Volume2.5L
Maximum Product DiameterΦ115mm
Product bottle neck dimensionsΦ20mm ~ Φ38mm
Maximum Product Height<320mm
Maximum Preform Height<200mm
Mold Clamping Stroke(Servo Mot)120 mm
Bottom mold strokeMold connection
Bottle Spacing120mm
Heating Spacing120mm
Standard Mold Thickness200mm
Production Capacity4000~5000
Number of Mold4
Heating SectionUnit4
Number of Heating Lamp Layers8
Number of Preform Holders76
Electrical ParametersVoltage380V
Frequency50Hz
Operating Power30~40kw/h
Installed Power72kw
Air Source(High Pressure AirConsumption Depends on PET
Bottle Volume)
Low Pressure Compressed Air Presser8~10bar
Low Pressure Compressed Air Consumption0.5~1.0m3/min
High Pressure Compressed Air Pressure26~35bar
High Pressure Compressed Air Consumption8.0~10.0m3/min
Cooling Water
(Water  Temperature≤18ºC)
Pressure3~4bar
Flow Rate5m3/h
WeightMain Machine.5T
Equipment DimensionsMain Machine(L×W×H)mm4300mm×2100mm×2100mm
Perform loader Machine(L×W×H)mm3100mm×3100mm×2700mm

ZY-04O4-152.4mm  Machine  Features:
1. The machine operates fully automatically with 4 blow molding cavities, producing up to 2800ml bottles at a theoretical output of 2,000-2,600              bottles per hour.
2. It is suitable for PET containers with a neck diameter of φ38mm to φ125mm, a maximum diameter of φ140mm, and a height of less than 260mm.
3. Designed specifically for PET bottle preforms.
4. The fully enclosed design uses robotic arms and conveyors for bottle transfer, minimizing manual contact and ensuring compliance with hygiene      standards.
5. Features short cycle times, high output, low consumption, high automation, and reduced labor costs.
6. Equipped with an imported control system for stable performance and ease of operation.


ZY-04O4-152.4mm  machine Floor Plan


ZY-04O4-152.4mm   machine parameters 
CompositionItemsTechnical Parameters
Product ConditionsMaximum Product Volume2..8l 
Maximum Product DiameterΦ140mm 
Product bottle neck dimensionsΦ38mm ~ Φ125mm 
Maximum Product Height<260mm 
Maximum Preform Height<120mm 
Mold Clamping Stroke(Servo Mot)0~150 mm 
Bottom mold strokeMold connection 
Bottle Spacing152.4mm 
Heating Spacing152.4mm 
Standard Mold Thickness240mm 
Production Capacity2000~2600 
Number of Mold4 
Heating SectionUnit6 
Number of Heating Lamp Layers8 
Number of Preform Holders76 
Electrical ParametersVoltage380V 
Frequency50Hz 
Operating Power55~65kw/h 
Installed Power108kw 
Air Source(High Pressure Air
Consumption Depends on PET
Bottle Volume)
Low Pressure Compressed Air Presser8~10bar 
Low Pressure Compressed Air Consumption0.5~1.0m3/min 
High Pressure Compressed Air Pressure26~35bar 
High Pressure Compressed Air Consumption10.0~12.0m3/min 
Cooling Water
(Water  Temperature≤18ºC)
Pressure3~4bar 
Flow Rate5m3/h 
WeightMain Machine.7T 
Equipment DimensionsMain Machine(L×W×H)mm5500mm×2100mm×2150mm 
Perform loader Machine(L×W×H)mm3100mm×3100mm×2700mm 
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