Audited Supplier
Four-Way Diverter Valve with Optional CIP Cleaning
This valve is designed for product transfer processes that require switching between two sources and two destinations. It maintains two continuous flow paths and simultaneously switches between them by rotating the valve core.
Key Features:
- Simultaneous Flow Path Switching: Both flow paths switch simultaneously when the valve core rotates.
- CIP Cleaning Capability: Optional CIP cleaning function allows for thorough cleaning of the valve cavity with CIP solution, meeting the stringent hygiene requirements of product recovery systems.
- Versatility: Suitable for both product transfer and recovery processes.
- Compact Design: Compact design for easy installation and space saving.
Applications:
- Food and Beverage: Transfer and recovery of liquids and semi-solids such as juices, milk, and sauces.
- Pharmaceutical: Transfer and cleaning of pharmaceutical intermediates and finished products.
- Chemical: Transfer and recovery of various chemicals.
- Other Hygiene-Sensitive Industries: Such as biopharmaceuticals and cosmetics.
Working Principle:
The flow direction is changed by rotating the valve core, allowing for quick switching between two flow paths. For CIP cleaning, cleaning fluid is introduced into the valve cavity through a specific pipe from the bottom to thoroughly clean the inner wall of the valve.
Product Specifications
- Pressure Range: 0-10 bar
- Temperature Range: Above 0°C to 100°C
- Body Material: 304, 316L stainless steel
- Sealing Material: PTFE between valve body and valve core
- Other: EPDM; Optional: VMQ, FKM, FFKM, NBR
| Part Nr. | Size | A(mm) | B(mm) | C(mm) | D(mm) |
| VPPFFBAT025A-F1 | 1" | 130 | 211 | Φ25.4*1.5 | 215 |
| VPPFFBAT032A-F1 | 1.25" | 147 | 220.3 | Φ31.8*1.5 | 215 |
| VPPFFBAT038A-F1 | 1.5" | 165 | 232 | Φ38.1*1.5 | 215 |
| VPPFFBAT051A-F1 | 2" | 200 | 275 | Φ50.8*1.5 | 252 |
| VPPFFBAT064A-F1 | 2.5" | 255 | 315.3 | Φ63.5*2.0 | 285 |
| VPPFFBAT076A-F1 | 3" | 304 | 331 | Φ76.1*2.0 | 285 |
| VPPFFBAT089A-F1 | 3.5" | 316 | 363 | Φ88.9*2.0 | 316 |
| VPPFFBAT102A-F1 | 4" | 364 | 379 | Φ101.6*2.0 | 316 |
| VPPFFBAT127A-F1 | 5" | 450 | 439 | Φ127.0*2.0 | 354 |
| VPPFFBAT152A-F1 | 6" | 530 | 494 | Φ152.4*2.0 | 418 |
Low residue four-way reversing valve (SUS316L) - DIN11850 second piping series
| Part Nr. | Size | A(mm) | B(mm) | C(mm) | D(mm) |
| VPPFFBAD025A-F1 | DN25 | 130 | 211 | Φ29*1.5 | 215 |
| VPPFFBAD032A-F1 | DN32 | 147 | 220.3 | Φ35*1.5 | 215 |
| VPPFFBAD040A-F1 | DN40 | 165 | 232 | Φ41*1.5 | 215 |
| VPPFFBAD050A-F1 | DN50 | 200 | 275 | Φ53*1.5 | 252 |
| VPPFFBAD065A-F1 | DN65 | 255 | 315.3 | Φ70*2.0 | 285 |
| VPPFFBAD080A-F1 | DN80 | 304 | 331 | Φ85*2.0 | 285 |
| VPPFFBAD100A-F1 | DN100 | 364 | 379 | Φ104*2.0 | 316 |
| VPPFFBAD125A-F1 | DN125 | 450 | 439 | Φ129*2.0 | 354 |
| VPPFFBAD150A-F1 | DN150 | 530 | 494 | Φ154*2.0 | 418 |
Hygienic Pigging System and Solutions -Professional Supplier
HYPERFORE is an experienced manufacturer of hygienic pigging system in China. We were established in 2005. And the product recovery systems we design and manufacture are manual, automatic, sanitary and aseptic. At the same time, we also provide hygienic pigging system solutions for all kinds of industries.Hyperfore has been engaged in high-quality recovery pigging system research and development. Meanwhile, we continuously update the pigging technology. Our pigging products like pigging stations and sanitary pigs are cost-effective. And they meet customers' special requirements.
Nowadays, we are so honored to provide our high-quality and economical product recovery systems and services to the global clients. Meanwhile, these clients are active in various industries. For instance, dairy products, beverage, edible oil, pharmaceutical, cosmetics, cleaning liquid, hotpot sauce, lithium battery slurry, paint and coatings, curry sauce and any liquid product that is pumped and transferred in pipeline.
Hyperfore is a professional and responsible company.Because our most important goal is to raise customers' competitiveness. Certainly, the interests of our customers are what we care most.
- Hyperfore has extensive experience in pigging system solutions. We boast a professional technical team, excellent after-sales service, fast delivery, professional industry certificates, and numerous successful cases.
Hyperfore provide high quality, advanced pigging system(liquid product recovery system), customized pigging solutions for sanitary, hygienic process applications.
Our proven pigging solutions are widely used in hygienic and sanitary applications such as food, sauce,dairy, beverage, candy, liquid detergent, shampoo, toothpaste,chemicals, pharmaceuticals, paints and coatings and so on.
We provide both pigging projects and liquid product recovery products such as pigging system, pipeline pigs, special valves, pig detection unit, pigging system control and automation, operation training and much more.
We provide high quality spare parts with high levels of technical service and support.
1. What is a pigging system for paint and coating industry?
In the paint or coatings industry, a double pigs pigging system is a specialized equipment that uses two pigs with a solvent in between. The first pig is used to push out any remaining paint in the pipeline, while the solvent in the middle dissolves paint or coating residues on the pipe walls. The second pig then scrapes off the dissolved paint or coating, enhancing the cleaning and product recovery process. The double pigs system optimizes paint recovery, reduces waste, and minimizes downtime during product changeovers. It ensures thorough cleaning, avoiding color mixing or cross-contamination between different paint batches. The use of the double pigs system improves production efficiency, enhances paint quality, and promotes a more sustainable and cost-effective operation in the paint industry.
2. What is the pigging system ROI?
The ROI of a pigging system is determined by comparing the initial investment (cost of the system implementation) with the financial benefits gained over time. These benefits include reduced product loss, increased production efficiency, and minimized downtime. Normally you can gain back your investment of implementation a Hyperfore pigging system within one year.
3.How does a pigging system work?
A pigging system works by using a specialized device called a "pig" to clean, recover product, or inspect pipelines. The pig is inserted into the pipeline and propelled by the product or a separate propellant. It cleans the pipeline walls, recovers residual product, and can perform various tasks, improving efficiency and reducing waste.
4.What is a piggable reversing valve?
The Piggable Reversing Valve rotates 120° between two ports to allow non-obstructed product transfer and no pressure loss. This can be from one source to two selectable positions, or from two selectable product sources to one destination.
