Audited Supplier
HDZD500
Semi-Automatic
1 Year
300 Sheets/H
3*8, 4*10, etc.
5kw
~220V 50/60Hz
0.6~0.8MPa
4500*2000*2000mm
Mingsen
Strong Fumigated Wooden Box
CE
China
8479899990
Product Description
HDZD500 Semi-Automatic Collating Machine
This machine is for Smart card sheet collation, including multiple layers (generally 5 layers) stacking, ultrasonic welding and high accuracy collating. One operator is required to operate the machine. Its product can be taken to lamination directly. It is normally for 2 film and 3 sheet collation, multiple (3~5) sheet collation can also be realized.
Feature:
- The machine enjoys small size and high flexibility.
- The machine is mainly stations include sheet loading table, two sets of foil spooler unit, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting and output stacker.
- Machine supports three sheets and two foils material collating, as well as 3~5 sheets collating.
- Well designed and manufactured structure and components make the transportation and clamping of layers smooth and no scratch on layers.
- Product enjoys high accuracy due to high standard double sheet detection device, OCR positioning detection system and web guiding system.
- Magnetic foil protective tape been collected automatically.
- The machine runs with stable performance 24 hours×7 days.
Semi-auto Collation could be upgraded to Auto Collation with an auto feeder.
| Station | Introduction |
| Sheet loading table | For storage of multiple sheets. |
| Magnetic foil spooler | To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil. |
| Foil spooler | To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil. |
| Sheet cleaning | To cleaning both side of every sheet. |
| Sheet thickness detection | To detect thickness of sheet to avoid wrong quantity of sheet loading. |
| Sheet positioning by vision | OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function. |
| Sheet pick & place | To position the sheets. |
| Stacking | To stack multiple layers together. |
| Ultrasonic welding | To weld positioned layers. |
| Cutting | To cut welded layers. |
| Output stacker | To collect finished layers with trolley. Trolley will move down step by step when final product arrives. |
| Technical parameters | |
| Collating size | According to customer's requirement |
| Input material | Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue. |
| PVC thickness | 0.07~0.5mm |
| Inlay thickness | 0.05~1.5mm |
| Film thickness | 0.04~0.015mm |
| Throughput | 300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets) |
| Accuracy of PVC collating | ± 0.15 mm |
| Accuracy of magnetic stripe collating | ± 0.15 mm |
| Welding technology | Ultrasonic |
| Welding spot | 4~8 welding spots. |
| Weld spot position | Adjustable at front and rear, up and down position. |
| Applicable materials | CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue. |
| Product appearance | No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time. |
| Product unqualified rate | <2% |
| Collating | Machine will automatically realize printing mark. |
| Layout rectifying function | Yes |
| Detection device | Camera |
| Film lamination tension adjusting | Automatic |
| Safety device | Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch. |
| Foil tension adjustment | Auto foil tension adjustment device |
| Total Power | 5KW |
| Power Supply | AC 220V, 50/60Hz; |
| Working temperature | 0 - 40ºC |
| Compressed air supply | 0.5-0.8 MPA |
| Machine main part dimensions (L x W x H) | 4.5 x2 x 2 meter |
| Positioning method | OCR |
| Output sheet | No bur, no contamination, no scratch. |
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