Audited Supplier
Bluesea
Multiple Varieties
Continuous
New
Automatic
Engineers Available to Service Machinery Overseas
Custom
Custom According to Customer Factory Area
24ppm
Bluesea
Container
Custom size
China
Product Description
1.Whole Line Process
| No. | Technical Specification | Technical Parameter | Remark |
1 | Overall line dimensions (Length mm* width mm* height mm) | 134500*6400*3000 | For reference size, see factory layout |
2 | Appearance color of the whole line | Custom | Perform according to customer requirements |
3 | Applicable to cell type Thickness * Width * Height (mm) | 50.1*160*118.5 | Thickness 39 ~ 73mm; Width 145 ~ 180mm; Height 98 ~ 210mm |
4 | Primary optimum rate | ≥99.8% | The first optimum rate of the aluminum bar welding process of the module |
5 | Equipment noise | ≤75db | 1m away from the device shell |
6 | Cell sorting | Internal resistance range 300mΩ | ±0.5%rdg.±5dgt. The maximum display is 310.00 mΩ |
| 7 | Voltage range 20V | ±0.01%rdg.±3dgt. Maximum display ±19.9999V | |
8 | Production efficiency of the whole line | 24PPM(prototype cell) | Device side efficiency |
9 | Equipment transfer rate | ≥98% | Final subject to customer site |
10 | Product qualification rate | ≥99.8% | Non-equipment exceptions are not counted |
11 | Power requirements | 220V,50~60Hz/380V,50~60Hz | The total power of the entire line will be provided after the 3D parties confirm it |
12 | Air source requirement | Compressed air pressure 0.5~0.7MPa | Compressed air φ12; Nitrogen φ12; |
| No. | Item. | Technical Parameter |
| 1 | Whole line efficiency Equipment noise | ≥24PPM |
| ≥16PPM | ||
| 3 | yield | ≤75dB |
| 4 | Utilization rate | Primary pass rate≥99.8% |
| 5 | DT Rate/ failure rate | ≥98% |
| 6 | CMK | ≤2% |
| 7 | Change requirement | CMK ≥1.67 |
| 8 | Whole line efficiency | One key change |
2.Whole Line Equipment
| NO. | Equipment Name | Quantity | Units | Remark |
| 1 | Cell feeding | 1 | PCS | |
| 2 | Cell scan code | 1 | PCS | |
| 3 | OCV/ACR test | 1 | PCS | Includes NG elimination, feed |
| 4 | Cell gluing | 1 | PCS | Reserve automatic gluing position |
| 5 | Gluing test | 1 | PCS | Reserved station |
| 6 | Module stack | 1 | PCS | Includes end plate & insulation sheet line |
| 7 | Manual module strapping | ≥2 | PCS | Compatible side panel mounting |
| 8 | Polarity address&Laser engraving | 1 | PCS | |
| 9 | Safety test | 1 | PCS | |
| 10 | pole laser welding | 1 | PCS | |
| 11 | CCS installation(Manual) | 1 | PCS | |
| 12 | Laser welding | 1 | PCS | |
| 13 | After welding clean | 1 | PCS | |
| 14 | After welding test | 1 | PCS | |
| 15 | Placement of acquisition board | 1 | PCS | Reserved station |
| 16 | Nickel plate welding | 1 | PCS | Reserved station |
| 17 | NTC glue | 1 | PCS | Reserved station |
| 18 | Module EOL test | 1 | PCS | |
| 19 | The module is affixed with heating sheet | 1 | PCS | |
| 20 | Automatic offline | 1 | PCS | Compatible mode combination and union |
| 21 | Box line | 1 | PCS | |
| 22 | Box cleaning & inspection | 1 | PCS | |
| 23 | Housing component installation | 1 | PCS | |
| 24 | Battery box bar code paste | 1 | PCS | |
| 25 | Module into the box | 2 | PCS | |
| 26 | Module fixation | 2 | PCS | |
| 27 | Harness connection | 2 | PCS | Includes 1 line side station |
| 28 | Wiring harness alignment | 2 | PCS | Includes 1 line side station |
| 29 | Battery box EOL test | 2 | PCS | |
| 30 | Battery box DCR test | 1 | PCS | |
| 31 | Gasket & top cover mounting | 2 | PCS | |
| 32 | Case airtight test | 4 | PCS | |
| 33 | Pack down | 1 | PCS | |
| 34 | Battery box packing | 1 | PCS | |
| 35 | High pressure box production line | 2 | PCS | |
| 36 | Module &PACK rework area | 1 | PCS | |
| 37 | Production line logistics system | 1 | PCS | AGV+ Material Terminal station |
2.1 Cell feeding
1.Manually push the pallet with the battery cell into the positioning mechanism for positioning, a total of 4 incoming storage positions, to achieve one standby and one use, two place the battery cell positioning foam area, car detection or the battery cell pallet in place, the six-axis robot automatically grasp the battery cell to the charging level of the battery cell, the robot palm with CCD vision system, anti-fall, anti-short circuit, insulation functions.
2.2 Cell Scan code
Cell scan code
1.Complete the OCV, ACR test and polarity reversal of the battery cell, test the OK cell to transfer to the next station, and the NG cell to the NG station.
2.4 Module stack
1.The stack is automatically stacked by robots. After the pre-stacked battery cells are completed on the pre-stacked platform, the module robot will pick up the stacked modules and place them on the horizontal workbench, and stack them repeatedly until the module cells are stacked.
2.5 Module EOL test1.According to the test process requirements, complete the EOL test, including the total voltage of the module, the total internal resistance, the total voltage resistance of the positive/negative opposite shell, the total positive/negative opposite shell insulation test.
2.6 Module offline
1.The crane gantry grab module is connected to PACK to process the segment line body and grab the heavy load of 200kg.
Use for
Q1 :How to ensure the quality of your products?
A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.
Q2: What is your delivery time?
A : 30-60Days
Q3 :What if our team knows very little about the PACK line??
A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.
Q4:How to deal with the problem of equipment parts?
A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
