Hangzhou Advance Flexible Coupling Hgts1010 Hgts1020 Hgts2010 Hgts2020 Hgts2520 Hgts3020 Hgts4020 Hgts5020 Hgts6320 Hgts8020 Hgts10020 Hgts12520for Boat

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Hangzhou Cagon Transmission Technology Co., Ltd.

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Hgts1010 HGTS1020 hgts2010 hgts2020 hgts2520 hgts
Standard
20-200mm
10-250kN.M
11-22mm
1700-6000
Flexible
Aluminum
Elastic Coupling
10-630
25-1575
0.41-3.84
Hgts1010 Hgts1020 Hgts2010 Hgts2020 Hgts2520 Hgts3
Advance
Wooden Package
China
84836000
Product Description


HGT(S)Technical Parameters

Set
NO.

Type
(HGT)

rated torque

m ax. torque
allowable torqueallowable  power lossallowable rpmallowable xial
displacement
allowable
radial
displacement
Dynamic  torsional rigidityrelative damping
TkN30
KNm
Tkmax KNmTkw
KNm
Pkv30 kwNmax
r/min
△ka mm△kr mmCr
KNm/rad
 
10001010
1(1)02(8)5(2)8
10252.50.4125005
2 4 4 8
160
100
80
50
1.13
105(9)3
0.83
12001210
1225
1225
12.537.53.130.4423006
10
200
110
100
55
1.13
11:.05(9)5
0.89
16001610
116(6)25(2)5
164040.49210062.5240
146
120
73
1.13 1.05 1.13
1.05
0.98
20002010
220(8)25(2)5
205050.532050655320
190
160
95
1.13
1110
1.05
25002510
225(5)2(2)50
2562.56.250.57180063
6
6
12
360
220
180
110
1.13
1.(1)0(:)513
1.14
30003010
330(0)25(2)5
31.578.757.880.68170063
13
450
225
137
1.13
11105(5)
1.35
40004010
440(0)25(2)5
40100100.86160063.5
7
14
640
390
320
195
1.13 1.05 1.13
1.05
1.73
50005010
5(5)02(0)5(2)5
5012512.50.98141074.5
895
17
720
436
360
218
1.13 1.05 1.13
1.05
1.95
63006310
6(6)32(3)5(2)0
63157.515.751.161350717924
562
281
1.13 1.05 1.13
1.05
2.33
80008010
8015
8020
8025
80200201.28125075
9
10
18
1197
728
598.5
364
1.13 1.05 1.13
1.05
2.57
1000010010
10015
10020
10025
100250251.36112095.5
102.15
1496
909
748
454.5
1.13 1.05 1.13
1.05
2.72
1250012510
112(5)52(2)58
125312.531.251.47100096
12
22
1862
1132
931
566
1.13 1.05 1.13
1.05
2.94
1600016010
16015
16020
16025
160400401.5890096
12
22
2400
1456
1200
728
1.13 1.05 1.13
1.05
3.17
2000020010
28825
20025
200500501.73750127
2(1)6(3)
3000
1820
1500
910
1.13 1.05 1.13
1.05
3.45
2500025010
25015
25020
25025
25062562.51.79750137.5
28
3750
2270
1875
1135
1.13  113
1.05
3.57



Technical     Parameters     Specification
1.Rated  toruqe  TN  is  the  maximun  average  torque  as  the  diesel  engine  is  in  stable  operation. TN=9.55  Pw  in  the  formula  is  rated  power(Kw)and  n  is  rated  rpm(r/min).
2.TKN   30   is   the   rated   torque   of   the   coupling   when   the   temperature   is   30ºC.As    the temperature  is  higher  than  30ºC and  the   prime  mover  differs,the   rated  torque  of  the  coupling TKN  30≥k·9.55.(k  please  refers  to  chart   1)
3.Maximun    torque    Tmax
Tmax  is  the  maximun  torque  of  the  system  in  normal  operation.The  maximun  toeque  will  occur but  in  shout  time.Tmax  cannot  be  higher  than  the  maximum  torque  of  the  coupling  TKmax.For occasional    cases(disconnection,synchronous     motor     out-sync,emergency    stop),the     shock torque  cannot  be  high  than  1.5TKmax.
4.Variable   torque   Tw
Variable  torque  is  the  vibration  torque  which  superimposes  on  the  average  torque  Tm.As  the diesel  engine  is  in  stable  operation,Tw  cannot  be  higher  than  allowable  variable  torque  Tkw.
5.   Power      loss
Certain  vibration  energy  will  be  turned  into  heat  to  flexible  element  as  damping  exists.The superposition   of   power   loss   in   each   order   calculated   based   on   the   following   formula   and cannot  be  higher  than  allowable  value.

In   the   formula,Twi-variable   torque(kNm)iniorder   Cr-dynamic   torsional   stiffness   of   coupling (kNm/rad)
ψ-relative   damping     i-Harmonic    frequency    n-rpm(min)
PKv30  is  the  data  when  environment  temperature  is  30ºC;
When   the   environment   temperature   is   60ºC,Pkv60=Pkv30·0.65;
When   the   environment   temperature   is   80ºC,Pkv80=Pkv30·0.4;

6.Relative       damping

Relative  damping  is  the   ratio  between  damping  power  WD  tuned   into   heat  in  each  vibration cycle  and  elastic  deformation  power  WE.
7.Axial   displacement   and   radial   displacement
Axial  displacement  and  radial  displacement  is  the  instant  maximun  deviation  of  the  coupling.It is   not   the   shafting   alignment   deviation.For   shafting   alignment   please   refers   to   installation manual.
8.As  influenced  by  the  physical  characteristics  of  flexible  elements,the  data  in  the  chart  is allowed   to   have   some   deviation.The   deviation   range   is±15%and±20%based   on   different structures,types   and   sizes.
9.Environment        Temperature
Environment  Temperature   is  the  air  temperature  surrounded  the  element  surface.
10.Ventilation
There   shall   be   enough   space   and   ventilation   around   the   coupling.There   shall   be   enough ventilation side face  and  holes  on  the  cover  during  design  period.


Type  Selection  Guidance
The main flexible elements are made from rubber and metal.The flexible element absorbing vibration will produce heat(mechanical energy turns to heat).The transmit capability reduces as the temperature rises.As the operation temperature reaches 80C°,the transmit capability is about 40%.

Coupling  rated  torque   TKN=K·9.55·Pw/n
Pw-diesel engine power(KW)    n-diesel engine rated rpm(r/min)     K-operation condition factor
 

Prime mover
Operation machine
I typeII typeIII typeIV typeV type
Electric motor1.31.51.71.92.3
4cylinder and above diesel engine1.51.71.92.12.5
Single cylinder and double cylinder diesel engine22.22.42.63
Note:there are 5 types of operation machines
I type:machines with very little torque change
II type:machines with little torque change
III type:machines with medium torque change
IV type:machines with medium torque change and shock load
V type:machines withhigh torque change and shock load

Related products 

Our History

Hangzhou Cagon Transmission Technology Co., Ltd. is well-known in the shipbuilding
field. It is a highly recognized ship power system integrator, top manufacturer and
professional service provider in the industry. In the marine sector, it is a well-deserved
leader in external fire protection and anti-corrosion engineering. Since its inception, the
company has been committed to the passion and determination to deepen its presence
in the shipbuilding industry, anchored on the goal of "one-stop service", and made every
effort to create a power system overall solution that meets the diverse needs of users. At
the same time, it focuses on the cutting-edge needs of marine equipment, ingeniously
develops new anti-corrosion coatings, and uses superb engineering construction skills to
protect the quality of marine equipment in all aspects
 
HomeProductsAbout usContact us
Marine GearboxMarine PumpsMarine PropellersHollow Rotating platform
Marine Fire MonitorsMarine Diesel Generator SetMarine Air ConditionersEngineering Hydraulic Transmission
Marine CouplingsMarine ThrustersHarmonic Reducer 
 

OurProduct
OurProductsincludesthefollowing:
MarineTransmission
MarineDieselEngine
Marine/ShipPropellers
Marine/ShipGearBox
MarineFire-FightingPumps
HighPrecisionReducer
BoatEngine&TransmissionRepairs
ShipPowerSystemModifications
SolutionsforMarinePropulsionSystems
TransmissionDeviceforAgriculturalMachinery
TransferCase(ForAutomobiles)
TransferCaseforIndustrialTransmission
 
ProductApplication
Productuse:
CargoShip,Containerships,BulkCarriers,TankerVessels,ReeferVessels,Offshore
Vessels,PassengerVessels,NavalShips,,FishingVessels,ResearchVessels
Grain-harvestingmachinery,corn-harvestingmachinery,balers,knotters,film-
wrappingmachines,paddy-fieldsprayers,orchardsprayers,etc.Trucks,off-road
vehicles,lorries,constructionvehicles.Engineeringandindustrialfields.

Relevantqualifications

 
ProductionEquipment
Boxprocessing:
Patentedappearance,beautifulandcompact;
Precisioncastingofresinsandmetalmoldtoensurestrengthandnoleakage;
One-timeclampingandprocessinginthemachiningcenter,usingimportedCNC
machiningcentertoensuremachiningaccuracy;
Double-processprofessionalcleaningandphosphatingequipment,cleaning(removing
ironchips),andrust(corrosion)prevention.





Gearproductionline:

Gears(axles)usepreheatingtreatmentprocess
Usehigh-qualitylow-carbonalloysteelforcarburizingandquenchingtoensure
strength
Useturningcenter,CNChigh-speedgearhobbingmachine,CNCforminggeargrinding
machineforprocessingtoensureaccuracy
Gearsuseproprietaryshapingandnoisereductiontechnology
Usecleaningandphosphatinglineforcleaningandcorrosionprotection

Heattreatmentprocessing:

Pre-heattreatmentprocessisusedtoensurethestabilityofmaterialstructure;
Fullyenclosedheattreatmentmulti-purposefurnaceisusedtoensurehardnessand
strengthandeffectivelycontroldeformation;
Strongshotpeeningtechnologyisusedtoincreasestressandeffectivelyimprovethe
bendingstrengthoftoothrootbymorethan20%
Assemblyline:
Station-typeflexibleassemblyline;
Circularchainspraydryingline;
CNCdoublemeshinginstrumentassemblyfullinspection;
100%onlineproductoperationinspection

Test machine ensure high quality goods

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