High-Efficiency Pure Zinc Wire Melting and Casting Furnace

Price $70000.00 Compare
Min Order 1 Piece
Shipping From Guangdong, China
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Dongguan Victory Technology Machinery Ltd.

VIP   Audited Supplier 7 years
Profile Certified by SGS/BV
VT-1.3T
1year
Customized
New
Automatic
CE
Special Casting
High Productivity
Pure Zinc Wire Casting Furnace
Provided
Provided
Foundry Industry
Victory
Inner with Stretch Film, Outer with Wooden Case
10000x6000x1500mm
Guangdong, China
Product Description
Product Description
 
 
Specification


 
Product instruction

Introducing the VT - 1.3T, a remarkable innovation in zinc wire production. This induction-heating flat induction melting and casting zinc furnace is engineered to perfection for the creation of pristine pure zinc wire. Tailored to expertly draw φ12 zinc wire, it offers a seamless user experience with its intuitive operation and delivers consistently superior product quality, all while boasting impressive efficiency.

Experience the prowess of this state-of-the-art equipment, designed to effortlessly melt pure zinc ingots and facilitate continuous traction. The flat-drawn smelting and casting zinc furnace showcases an integrated system comprising a high-performance melting furnace, a precision drawing machine, a reliable winder, and a sophisticated electronic control system that harmoniously work together to ensure optimal results.

The melting furnace embodies engineering excellence with its robust steel plate-welded furnace body. The top serves as a versatile work platform, enabling smooth operations such as feeding, slag removal, and maintenance. Housed within the square-box-shaped furnace body lies the heart of the system: the furnace and its powerful induction coil. The stability of the entire assembly is ensured by a sturdy bottom-support plate that underpins the furnace body.

Central to its functionality, the furnace is where the magic happens. It boasts an innovative open-top structure featuring a square cavity crafted from high-quality refractory insulation materials. Strategically positioned at the bottom are the induction coil, cooling jacket, and zinc ring, working in unison for optimal performance. A graphite flow tube is cleverly fixed on one side with refractory mud. The cone-shaped entrance can be securely sealed with a plug rod during emergency scenarios or mold installations to avert zinc-liquid leakage, allowing for uninterrupted maintenance without necessitating a furnace shutdown or cooldown.

At the core of the melting zinc furnace is the induction heating device, meticulously crafted from a spiral copper-tube induction coil. This coil, encased in durable refractory insulation materials and protected by a cooling jacket, withstands the furnace's intense temperatures with ease, highlighting its crucial role in the system's operation.

Harnessing the power of power-frequency heating, this machine stands as a beacon of modern efficiency. Utilizing power-frequency current (typically 50 or 60 Hz), it heats with precision through an electric heating element, seamlessly transforming electrical energy into thermal energy. Rooted in the principles of electromagnetic induction, an alternating current flows through the induction coil, generating a dynamic magnetic field that induces eddy currents within the zinc ring. These eddies, obstructed by the material's internal resistance, convert the electrical energy into heat. Power-frequency heating is celebrated for its rapid heating capabilities, exceptional efficiency, and user-friendly operation, making it a favored choice across industrial production landscapes.
 
Equipment Features
 
 
 

 

 

1. High-Efficiency & Energy-Saving
The power-frequency furnace stands out with its exceptional thermal efficiency. It operates by channeling current through a coil to generate a potent magnetic field. When these magnetic lines penetrate the zinc ring within the furnace, they cause zinc molecules to mobilize vigorously, creating eddy currents and heat. Unlike conventional zinc furnaces that rely on heating wires-where heat is first produced by wires and then transferred to zinc through air radiation, leading to substantial energy dissipation with mere thermal efficiency of 35% - 55% and sluggish zinc melting-induction heating boasts a remarkable thermal efficiency often exceeding 80%.

2. Eco-Friendly
Enjoy a cleaner operation with our state-of-the-art furnace: zero combustion emissions, no oxygen depletion, completely silent operation, and absolutely no pollution.

3. Safe & Reliable
Experience unparalleled safety with our innovative design: no open flames and a cool-to-touch furnace surface, as only the zinc ring within the furnace is heated. This ensures the utmost safety for operators.

4. Uniform Heating, Precise Temperature Control
Achieve superior melting performance with our technology: the zinc liquid within the ring rotates, leveling the temperature to perfection. Our sophisticated temperature control system facilitates precise temperature adjustments, guaranteeing consistent wire traction speed and unwavering stability.

5. Low Cost
Our zinc-melting furnace revolutionizes cost-efficiency by utilizing straightforward, site-prepared refractory materials for the furnace lining instead of costly graphite crucibles. These materials are not only affordable but also easy to produce and boast remarkable durability. This innovation promotes continuous production with minimal maintenance, significantly enhancing operational efficiency.

 

Company Profile



Durable Interlocking Brick Making Machine with Advanced Extrusion TechnologyDurable Interlocking Brick Making Machine with Advanced Extrusion Technology

Victory Technology International Ltd. proudly stands at the pinnacle of global innovation, leading the charge in the design and manufacturing of premier solder wire processing equipment. Our diverse and expansive portfolio is a testament to our expertise, showcasing cutting-edge Extruders, Solder Wire Drawing Machines, and state-of-the-art Solder Powder production equipment such as Atomizing Machines and Ultrasonic Vibro Sifters. We are renowned for our top-tier Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment, encompassing Continuous Melting and Casting Furnaces, Alloy Extruders, and Big Bobbin Winding Machines, which firmly establish us as leaders in our field.

With two decades of unparalleled industry experience, Victory Technology has amassed numerous patents, underscoring our commitment to innovation. Our meticulously developed state-of-the-art scientific quality management system is bolstered by a dynamic R&D team. Collaborations with eminent players in Europe and the United States ensure that we integrate the latest advanced technologies and cutting-edge designs, consistently elevating our product performance and innovation to unprecedented levels.
Boasting an impressive registered capital of 10 million yuan, we have constructed a cutting-edge, self-owned modern standard workshop spanning an expansive 33,000 square meters in the idyllic Dalang Town, Dongguan City. Our strategic location offers unmatched transportation links and a picturesque setting, solidifying our reputation as a large-scale, professional machinery manufacturer, proudly ranking among the top 50 key enterprises in Dalang Town.

With a robust registered capital of 10 million yuan, our state-of-the-art workshop encompasses a vast 33,000 square meters within the enchanting Dalang Town, Dongguan City. Located at No. 208 West Scenery, we enjoy seamless transportation access and a charming atmosphere, reinforcing our stature as a leading machinery manufacturing powerhouse and a distinguished member of the 50 key enterprises in Dalang Town.
Embark on a transformative journey, elevating from 0 to 100, with our representation of exceptional quality achieved through a meticulously controlled manufacturing process. Each masterpiece we craft adheres to the pinnacle of industry standards. Opt for us as your premier partner for similar equipment and be confident in your choice. We warmly invite both new and loyal clients to connect with us, experiencing the brilliance and innovation of the revolutionary Section torch!

Continuously pushing the boundaries of innovation, we have seamlessly integrated state-of-the-art technology from Europe, Japan, and Taiwan, enhancing our product's exceptional performance. By incorporating original components into our manufacturing process, we have garnered the appreciation of our devoted customers while attracting a steady influx of new patrons. Our products excel across the East & South Asian, European, American, and Japanese markets, a testament to our unique advantages.

Main Products:

Solder Equipment:
Our comprehensive range of solder equipment is expertly designed to fulfill all your production demands, featuring precision-engineered casting rods, extruders, rolling mills, wire drawing machines, melting furnaces, tin machines, ball machines, hemispheric machines, take-up machines, tin printing machines, anode rod casting machines, and anode rod cutting machines, each a hallmark of quality and innovation.

Tin powder equipment
Our tin powder equipment is an epitome of advanced technology, boasting state-of-the-art melting furnaces, precision milling machines, and efficient vibrating screens, among other technologically sophisticated solutions, ensuring superior performance and reliability.

Paste Equipment
Discover our paste equipment range, featuring vacuum emulsifying machines, solder paste mixers, and hydraulic discharge machines, all meticulously engineered to deliver peak performance and unmatched reliability.

Pure zinc line equipment
Our pure zinc line equipment suite offers a state-of-the-art cast zinc smelting furnace, precise furnace thermostat wires, single head drawing machines, zinc wire rolling mills, zinc wire drawing machines, and versatile drum machines, ensuring seamless and efficient operations.

Zinc Alloy equipment
Our zinc alloy equipment features advanced IF furnaces, bar thermostatic ovens, extruders, rolling mills, wire drawing machines, and closed market lines, all designed with meticulous attention to detail to deliver exceptional functionality and innovative performance.

Special alloy wire equipment
Our cutting-edge special alloy wire equipment includes high-performance silver wire traction machines, rolling mills, drawing machines, and horizontal take-up machines. Each innovation is expertly crafted for unmatched precision and superior quality, setting the standard for excellence in every operation.

Vibratingscreening equipment
Experience the pinnacle of innovation with our vibrating screening equipment, featuring shaker squares, circular vibrating screens, ultrasonic vibration sieves, and inclined vibrating sieves. Engineered for exacting standards, these instruments provide unparalleled efficiency and reliability, indispensable for a multitude of applications.

 

Company Strength:

1. With nearly two decades of experience, Victory Technology stands at the forefront of the industry, excelling in advanced electronic soldering equipment and holistic solutions for producing solder powder, paste, wire, bar, and ball, as well as pure zinc wire and specialized alloy wire production facilities.
High yielding Tin Silver copper alloy wire drawing machine
2. As a trailblazer in the industry, Victory Technology continually enhances its machining capabilities and craftsmanship, ensuring our valued clients receive the pinnacle of precision-engineered equipment.
3. At Victory Technology, we passionately integrate client requirements with state-of-the-art technologies, achieving unmatched perfection.
4. With unparalleled integration capacity, Victory Technology is your reliable partner, delivering the most advanced and tailor-fit equipment to meet diverse customer needs.
5. Our steadfast commitment to excellence is reflected in our use of cutting-edge manufacturing facilities, including CNC machining centers, shearing machines, NC laser cutting machines, NC milling machines, grinding tools, and punching & bending facilities, ensuring rapid, precise production that meets the highest industry standards.

Mission
Employee Satisfaction:
At Victory Technology, our employees are our most treasured assets. We focus on nurturing development and growth opportunities while fostering a work environment that promotes satisfaction and substantial achievement.
Customer satisfaction:
Our ambition is to surpass the competition by thoroughly understanding our customers' needs and providing an unparalleled level of satisfaction that consistently exceeds expectations.
Social satisfaction:
We are committed to being responsible, professional corporate citizens. Through proactive engagement with governments, communities, and partners, we forge positive relationships that significantly contribute to community development.

Employee Awareness
Quality Awareness:
Our dedication to safety and quality is unwavering. We ensure all employees are informed and comply with our rigorous quality management system, maintaining high standards and precise process monitoring. This is reinforced by functional management and ethical training to elevate our quality management practices.
Market Awareness:
We advocate a market-driven approach, empowering our team to master comprehensive marketing strategies that cultivate a strong and contemporary marketing concept, keeping us at the industry's forefront.
The Essence of Learning:
In today's swiftly changing world, swift and effective knowledge acquisition is paramount. We promote superior learning methodologies that enhance competitive knowledge management capabilities, fostering lifelong employability.
The Essence of Service:
Our ethos champions an outstanding sense of service, inspiring our staff to provide exceptional service experiences to both external customers and internal colleagues.
The Spirit of Teamwork:

The sustainability of my business is closely intertwined with the company's success, and similarly, the growth of the company is dependent on my personal and professional development.

My dedication to the enterprise's prosperity boosts the company's profitability, which, in turn, results in personal rewards for me.

Certifications
Durable Interlocking Brick Making Machine with Advanced Extrusion Technology
Durable Interlocking Brick Making Machine with Advanced Extrusion Technology
Durable Interlocking Brick Making Machine with Advanced Extrusion Technology
 
Packing & Delivery
 
 
 
 
Durable Interlocking Brick Making Machine with Advanced Extrusion Technology
 
 
 

Durable Interlocking Brick Making Machine with Advanced Extrusion Technology

 
FAQ

1. who are we?
We are based in Guangdong, China, start from 2004,sell to Domestic Market(30.00%),Southeast Asia(25.00%),Africa(10.00%),Mid East(8.00%),Eastern Asia(8.00%),South America(5.00%),Western Europe(5.00%),North America(4.00%),Eastern Europe(3.00%),Oceania(2.00%). There are total about 101-200 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
solder wire making machinery,solder wire drawing machine,silver alloy wire processing machine,Non-ferrous metal extruder machine,pure zinc wire production machine

4. why should you buy from us not from other suppliers?
1.Specialized in equipment design &manufacture for non-ferrous metal processing for about 20 years. 2.We are making every effort to combine customers' requirement and advance technologies into perfect . 3.Best performance while reasonable price.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,Western Union,Cash;
Language Spoken:English,Chinese
 
 
 
 
 
 
 
 
 
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