Audited Supplier
HC92
JIS, GB, DIN, BS, ASTM, AISI, SGS
Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
Aluminum
Wear Resistant Ceramic
White
92/95/99/Zta
3.6-4.2g/cm3
>1400
Fob, CIF, DDP, DDU etc
Max 900*900
SGS, ISO
Australia, South Africa, South America,Global
SGS, ISO
Wear Abrasion Resistant
2-5 Days
10-30 Days
Accept
Chute Wear Resistant
Rubber Mats
ZIBO QIMINGXING NEW MATERIAL
Pallet or Wooden Box
Al2O3 over 99%
China Shandong Zibo
6909120000
Product Description
Wear Resistant and Abration Resistant Ceramic Wear Liners 
n aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
Ceramic rubber mats offer good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process.
Features of ceramic rubber composite liner:
• high alumina ceramic offers excellent wear resistant.
• rubber layer prevents ceramic tiles breakage.
• available with stud bolt and weldable installation methods or CN bonding layer
• various shape and size of ceramic, bricks, cylindrical, etc.
• rich experiences and strict QC ensures high quality.
Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.
Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.
Picture of workshop production
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | ≥3.8 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface | |
| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mm Ceramic: Square tiles 17.5*17.5mm or 20*20mm | ||
| 92 Alumina Ceramic Liners | WEAR PLATE BACKING MATERIALS | Mild Steel Backing Plate |
| Al2O3:≥92% Density:≥3.6g/cm³ Porosity:<0.25 compressive strength:≥1050Mpa Rockwell Hardness ≥85.5HRA Vickers Hardness Hv20: ≥1050Mpa Fracture Toughness(KIC): ≥3.7MPa.m1/2 Bending strength: ≥220Mpa Wear Volume:≤0.25cm3 Appearance: white | Rubber:Natural Tensile strength(TSB):≥15Mpa Shore A Hardness: 55-60 Thermal conductivity.(normal temperature): 2w/m·k Adhesive between Ceramic and rubber: 3.8Mpa Elongation: 468% Resilience:0.65 | Steel: Q235A or Q235B Q235A: C 0.14-0.22% Mn 0.30-0.65% Si≤0.30 S≤0.050 P≤0.045 Q235B: C 0.12-0.20% Mn 0.30-0.670% Si≤0.30 S≤0.045 P≤0.045 |
Ceramic rubber mats offer good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process.
Features of ceramic rubber composite liner:
• high alumina ceramic offers excellent wear resistant.
• rubber layer prevents ceramic tiles breakage.
• available with stud bolt and weldable installation methods or CN bonding layer
• various shape and size of ceramic, bricks, cylindrical, etc.
• rich experiences and strict QC ensures high quality.
Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.
Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.
Picture of workshop production
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
FAQ
Q: What is your experience in your products?
A: We have 25years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer Free sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union
