High Precision Metal Deburring Polishing Grinding Machine Bowl Mass Finishing Equipment for Metal Rust Oxide Removal Factory Price

Price $50000.00 Compare
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Wuhan Raylas Technology Co., Ltd

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
RL-LSP-L800
Within 24 Hours
12 Months
ISO, CE
New
380V
Metal Sheet
800-1600mm
0.5-100mm
50*50mm
0.2-1mm
1910*800mm
350*250mm
8~26m/S Variable Frequency Adjustable
1~15r/Min Variable Frequency
4000m/H
0.5-8m/Min
3.21t
Stainless Steel, Carbon Steel, Aluminium, etc
Deburring Sanding Chamfering Polishing
Metal Surface, Metal Edge
Laser / Plasma / Flame Cutting Products, etc
Raylas
Wooden Case
2900*1750*2150mm
China
8460909000
Product Description
Stainless Steel Carbon Steel Mild Steel Metal Sanding Machine Deburring Machine
Polishing Machine Chamfering Machine Deoxidizing Surface Deburring Machine

Deburring Machine
Sanding Machine 
Polishing Machine 
Chamfering Machine
RL-LSP-L800
RL-LSP-L1000
RL-LSP-L1350
RL-LSP-L1600

Metal Surface, Metal Edge, Metal Hole Treatment Machine Metal Processing Machine


I. Main Processing Scope of the Sanding and Deburring Machine
1.Processing products: carbon steel, stainless steel, aluminum plate, copper plate, all kinds of non-ferrous metals, etc
2.Sanding and Deburring Machine functions:
This equipment is a dry sand belt and four groups of universal sand tablet roller brush combination model.
It is mainly used to handle the workpiece edge, hole deburr treatment and realize the metal plate hairline, deoxidation skin, polishing and other processing treatment.
The burr caused by stamping, shear, laser cutting, plasma cutting, flame cutting, water cutting and other processes can be removed in all directions by our Deburring machine, so that all edges, holes to achieve a small R arc effect, the processing process is safe and reliable, so that the workpiece can achieve perfect quality.

II. Metal Surface Comparison before Processing VS after the Deburr Processing
 


III. Main Technical Parameters of the Equipment
Working Width≤800mm
Processing Thickness0.5~80mm
Minimum Processing Size50mm×50mm
The Power of the Machine25.5KW(Does not include dust removal)
Sand Belt SizeΦ 1910mm ×800mm
Sand Rolling Brush SizeΦ 300mm ×300mm
Delivery Speed0.5~6m / min
Sand Belt Line Speed12m /s
Rolling Brush Rotation SpeedAdjustable frequency conversion of 500~1400r / min
Rolling Brush Public Speed1~15r / min
Number of roller-brush planetary revolution shaft heads1
Number of rolling-brush planetary rotation shaft heads4
Machined thickness servo adjustment precision0.01mm
Rolling brush compensation servo adjustment precision0.01mm
Grinding ConsumablesSand Belt + Rolling Brush
Dust Dust Air Volume4000m³/h
Contour Size of the UnitLength 2950mm wide 1950mm height 2150mm
The Weight of the Whole Machine is about3.5T

IV. Main Configuration List of the Sanding & Deburring Machine
Items NameSpecifications & ModelsQTYFunctionsBrand
Sand belt main grinding wheelΦ 185mm ×800mm1For sand strip grindingRaylas
Sand belt main motor7.5KW1For sand band powerShiyang
Rolling brush rotary motor4KW1For rolling and brush small shaft rotation powerShiyang
Roller brush rotary deceleration motor750KW1For the brush to roll the transfer powerCPG
Rolling brush lift servo motor750W1For roll-brush wear compensationInovance
 conveyer beltΦ5380mm ×800mm1It is used for transportation and feedingEnter port
Conveyor belt drive motor1.5KW1Used to transport powerXinling
Transmission reducerRXF771For conveying transmissionXinling
Workbench lift servo motor750W1For machining the thickness adjustmentInovance
Sand belt deviation correction detection switch 1For sand belt deviation correction detection signalBonner,
United States
Zhang tight cylinderACQ80×301It is used to tighten the sand beltAirTAC
Rectify the deviation cylinderSDA63×51It is used for sand band correctionAirTAC
Rolling brush rotation frequency converter4KW1For three sets roll brush rotation speed adjustmentSchneider
Roller brush rotary frequency converter1.5KW1For roll speed controlSchneider
Transmission motor frequency converter1.5KW1Used to transport speedSchneider
Vacuum adsorption fan11KW1For vacuum negative pressure adsorptionElakro, Germany
High speed bearing 1For high speed rotationNSK
Low-voltage apparatus 1For electrical controlSchneider
ControlPLC1Used for complete machine controlSiemens
Touch Screen21.5 Inch1Used for complete machine controlTaizhong

V. The Deburring Machine Structure Designs


VI. The Working Principle of the Sanding and Deburring Machine
This equipment first through a set of sand belt station to remove the slag particles on the surface of the workpiece such as large burr, and then through 4 groups of universal sand tablet roll brush combination, adjacent two sander roll brush rotation, sander roll brush combination, to the edge of the workpiece, inner hole high speed centrifugal grinding, scraping, cutting, file, no burr, no effect on the accuracy of the workpiece edge, inner hole burr removal and uniform R Angle (R Angle size can be realized by using different process and abrasive belt), through processing, will not destroy the accuracy of the workpiece size.
At the same time, the sand belt station and sand rolling station can also run independently: sand belt station independently can achieve metal hairline, polishing, peeling, slag and other processing; sand rolling brush independent operation can achieve 360 degrees without dead Angle burr treatment, especially for laser cutting, CNC punching under coated sheet metal parts, not only the burr removed clean, and do not hurt the film, the sheet metal without scratch. Because this equipment uses special soft abrasive wire, only designed for the characteristics of burr, so it is a harmless (in the case of film) sheet metal surface effect of burr equipment, and the special workpiece with superior processing efficiency.
The conveying system is equipped with strong vacuum negative pressure adsorption fixed workpiece, for 50mm above 50mm workpieces can be realized without tooling through machining, special workpiece can be selected supporting tooling fixed machining.The transmission system frequency conversion without speed control.
Supporting wet vacuum cleaner, reduce safety risks, efficient treatment of grinding dust, through the top high pressure high flow fan to the grinding dust inhalation dust chamber, through water deposition in water spray dust, dust environmental filtration and absorption, clean air discharged into the atmosphere.
For operators to demand a good working environment, recycling and grinding metal powder, to achieve environmental protection production.

Advantages of Using the Sanding and Deburring Machine:
1.Improve production efficiency: continuous feeding through the type of processing, can meet the demand of order processing volume;
2.Improve product quality: the workpiece processing consistency is good, the surface treatment effect is far beyond the manual treatment effect;
3.Cost saving: the cost of processing workparts per unit area is much lower than that of manual processing;
4.Safety and environmental protection: dust absorption, workers 'operation safety, improve workers' working environment.

VII. Machine in Factory
 

VIII. Requirements for Installation:
1. Adeate horizontal installation space (4m*5m).
2. 380V, 50HZ power supply (± 10%).
3. Clean compressed air and gas source.

IX. Random Information: (two user manuals, including the following contents, a set of random tools)
1. Mechanical Schematic Diagram
2. Electrical Schematic Diagram
3. Specifications and Models of Vulnerable Parts
4. Product Qualification Certificate
5. One Detailed Instruction Manual

If you want to know more about our machine, plese feel free to contact us, we will reply you asap.



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