Process of Producing
Material batching → mixing → slurry infusing → molding →automatic demoulding and stacking→ finished product
Production Line Composition
(2)The wall panel production line mainly includes six systems: batching and mixing, automatic grouting, mold turning, transfer system, finished product maintenance, demoulding and stacking system.
(3)Two working modes: manual and automatic free switching.
(4)The use of advanced industrial PLC, high-precision hydraulic components and compact mechanical structure can achieve safe and stable operation.
Feeding Capacity | 5m³ | |
Finished Wall Panel Dimension | 2440*600*75mm | |
2440*600*90mm | ||
2440*600*100mm | ||
2440*600*120mm | ||
2440*600*150mm | ||
Molding Time | 2 Hours (High aluminum cement) | |
Mould Clearance | ≤2mm | |
Numbers of Pallet Provided per Time | 75mm | 46PCS |
90mm | 40PCS | |
100mm | 36PCS | |
150mm | 30PCS | |
200mm | 20PCS | |
Installed Capacity | ≈65KW | |
Maximum Pressure of System | ≈16Mpa( Vertical Type Overturn Cart) |
Why Choose Our Wall Panel Production Line?
1. High Molding Output and Efficiency
- High Output: Our wall panel production line achieves high molding output, ensuring a large volume of products in a short time.
- Small Footprint: The equipment is designed with a compact footprint, saving valuable factory space.
- Hydraulic Devices: Hydraulic devices installed on the molding machine facilitate efficient squeezing and loosening processes, significantly improving work efficiency.
2. Mold Design and Construction
- Breathable Holes: The mold is equipped with breathable holes, preventing the hollowing phenomenon in products.
- Robust Skeleton: Rectangular tubes are used as the skeleton, and acid-washed plates are welded by robots to ensure the flatness and quality of the products.
3. Adjustable Molding Length
- Flexible Adjustment: The molding length can be adjusted freely without the need to change the mold, offering great flexibility.
- Efficient Mold Installation: Multiple groups of personnel can simultaneously carry out mold installation, reducing mold installation time and further enhancing work efficiency.
4. Diversified Product Range
- Wide Range of Products: Our production line can manufacture a variety of wall panels, including:
- Composite lightweight wall panels
- Cement foam wall panels
- Ceramic particle wall panels
- Hollow wall panels
5. Distinctive Product Features
- Concave and Convex Grooves: The products are designed with concave and convex grooves around the edges, enhancing the aesthetic appeal and functionality of the wall panels.
Main Features:
- Automatic system, PLC control.
- The main electrical components use Siemens.
- The wall panel production line can be used flexibly, and can produce solid wall panels, hollow wall panels, wall panels with or without panels.
- Different materials can be used to make lightweight wall panels.
- The wall panel production line is easy to operate and maintain.
What is EPS Wall Panel?
- Green and Modern: Replaces traditional red bricks and aerated blocks, meeting modern building requirements.
- Versatile Use: Suitable for partition walls in high-rise buildings, exterior walls, and partitions in steel structure prefabricated houses and villas.
- Lightweight and Thin: Reduces building weight, increases usable space, and lowers construction costs.
- High Strength and Insulation: Provides thermal and sound insulation, waterproofing, and earthquake resistance.
- Easy Installation: Can be nailed, sawed, and slotted, making on-site installation convenient.
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