Audited Supplier
PJDB
1 Year
Beverage, Beer
Customized
CE, ISO9001
Electric
Automatic
1200kg
Automatic Self-Cleaning
Provided
1400*1400*1800 mm
S-K-F
New
ABB or Siemens
304L/316L
JIANENG
Wooden Case
5 CBM
China
Product Description
4Step into the world of cutting-edge technology with our comprehensive overview of the beer separator's parameters, distinct shape, and unique characteristics.4.1 Delve into the core technical specifications of the PJDB440 Beer Separator, engineered for precision and efficiency.
| Project name | Parameters | |
| Device parameters | Model number | PJDB440 |
| Water Flux | 10000L/h | |
| Processing power | 5000-8000L/h | |
| Rotational speed | 6,910 RPM | |
| Separation factor | 10600g | |
| Effective working inside diameter of piston | 400mm | |
| Slagging method | Small valve slagging | |
| Light liquid outlet pressure | 0 to 0.3MPa | |
| Starting method | Variable frequency starting | |
| Separator net weight | 1200 kg | |
| Overall dimensions (length X width X height) | 1800X1700X1800mm | |
| Motor power | 15kW/50Hz/380V | |
| Inlet pipe diameter | DN40 | |
| Material entry and exit form | In-out | |
| Sealed form | Deoxidized water seal | |
| Equipment weight | 2000KG | |
| Overall dimensions | 1800X1700X1800mm | |
| Transmission mode | Gear drive | |
| Slagging method | Automatic intermittent slagging according to time | |
| Slag cavity volume | 7L | |
| Inlet and outlet sanitary sampling valve | containing | |
| How the pipe connects to the host | Hard connection | |
| Valve piping assembly | 304 | |
| Technical requirements | Imported yeast concentration | Average ≤25 million /mL |
| Export yeast concentration | ≤1 million /mL | |
| Oxygen increase | ≤10ppb | |
| Wine temperature rise | 1.5 ºC or less | |
| Yeast mortality | ≤3% | |
| Dredge dryness | Less than 50% water (V/V) | |
| Electrical control system | Power (KW) | 18.5 kw |
| Control system | Siemens S7-200 | |
| Human Machine interface | Vinylon | |
| Communication interface | Ethernet | |
| Flowmeter | E+H | |
| Outlet turbidimeter | Sigrsit or equivalent imported brand (optional) | |
| Regulator valve | Yuan 'an/Dongzheng | |
| Inverter | ABB | |
| Power distribution cabinet cooling | Fan | |
| Major low-voltage electrical components | Schneider | |
| Shock detector | Shanghai Vibration transmission | |
| Energy consumption requirements | Power consumption | Max15KW |
| Alcohol Damage | Less than 1% | |
| CO2 consumption | 1-3NM3/H | |
| Compressed air consumption | Max0.3Nm³/MIN configuration diaphragm slag pump consumption | |
| Water seal deoxidation water consumption | 10-30L/H | |
| Operating water consumption | The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time | |
| Other | Intermediate repair kit | See Attachment 5 |
| Overhaul Kit | See Attachment 6 | |
Remarks: Centrifugal oxygenation * : The performance is verified based on the test results from the esteemed PENTAIR HAFFMANS o-DGM dissolved oxygen meter, especially with a carbon dioxide content of 0.50% or more in the fermentation liquid designated for centrifugation.
4.2 Visualize the PJDB440 Beer Separator with a detailed outline of the main machine (refer to Attachment 1).
4.3 Discover the PJDB440 beer separator's configuration and the distinctive features of its equipment.:
(1) The remarkable drum body, piston, drum cover, and other pivotal components are crafted from high-strength stainless steel. All parts in direct contact with your product are made using premium 304 stainless steel, with the separator's shell also composed of robust 304 stainless steel.Designed with meticulous precision, it ensures no dead angles, impeccable tightness, and zero contamination risk..
(2) The ingenious drum structure features a double small valve, full row plus part row combination. This self-cleaning two-phase separator allows for programmable PLC control of slagging, offering two program combinations: full row and part row.Such automation effortlessly simplifies manual operations and effectively addresses and potentially eliminates the slagging issue, enhancing overall productivitywhile significantly minimizing wine loss..
(3) The advanced transmission mechanism is fortified with SKF bearings. Through an optimized design, it lowers the drum's center of gravity, markedly diminishing vibration levels and enhancing the separator's mechanical reliability and stability,enabling it to perform continuously and reliably over extended periods..
(4) The implementation of frequency conversion starting, outperforms traditional friction and hydraulic coupler start modes, eliminating the need to replace friction plates or hydraulic oil, hence, significantly reducing maintenance costs..
(5) The innovative cover and fuselage cooling through interlayer effectively decreases casing temperature, substantially cutting down vibration levels and noise across the entire machine, thereby enhancing operational safety and reliability, ensuring minimal to no heating effect on the liquor post-centrifugation..
(6) The precision dynamic balancing of the separator drum guarantees minimal vibration and stable operation. Multiple safety protections are in place, including vibration and current overload alarms and automatic shutdown, to safeguard the separator's operation.
(7) Designed for convenience, there's no need for disassembly or separate CIP cleaning, offering substantial labor savings.
(8) The separator utilizes a pressure-holding structure along with a CO2 sealing design ideal for beer separation, ensuring that there is absolutely no loss of CO2 from the liquor during the centrifugal process, and oxygen increase during this process remains virtually "0".
(9) The Behold the pinnacle of intelligent machinery: our separator's automatic electric control cabinet, masterfully equipped with a PLC automatic control device and an intuitive touch screen operation mode. Effortlessly monitor each valve's working condition, with the motor's status directly conveyed on the vibrant display setting unit. This clarity ensures you comprehend the system's current state at a glance. In the event of an anomaly, the display unit swiftly reveals the specific alarm, allowing for timely troubleshooting. Seamlessly adjust operating parameters such as separation time, sealing time, and slag discharge time to match the dynamic demands of your operations, ensuring peak performance with unmatched ease.
(10) Our dedicated after-sales service team spans the nation, ensuring rapid response to customer needs. We guarantee arrival at the user's site within a maximum of three working days, delivering prompt and effective support when you need it the most.
4.4 PJDB440 beer separator main parts technical control table
| Serial Number | Name | Material or model number | Critical control points |
| 1 | Drum block Drum head Piston | High strength stainless steel | Finite element force calculation Process flaw detection control Material properties Testing |
| 2 | Rotating drum parts | Precise dynamic balancing | |
| 3 | Bearings | SKF | |
| 4 | Inverter | ABB | |
| 5 | PLC | Siemens | |
| 6 | Vertical shaft | 2Cr13 | Finite element force calculation Process flaw detection control |
| Serial number | Device name | Specification model number | Quantity | Brand | Remarks |
| 1 | Separator | PJDB440 | 1 | Including motor, special tools, spare parts and accessories, optional stainless steel frame | |
| 2 | Electric automatic control box | 1 | Canon | ABB inverter, Siemens PLC, 304 stainless steel housing | |
| 3 | PJDB440 control module | 1 | Canon | ||
| 3.1 | Solenoid valve set | DN15 | 1 | Canon | |
| 3.2 | Stainless steel booster pump | DW(s)5-60/150 | 1 | Yue Hua | |
| 3.3 | Flowmeter | DN40 10m³/H | 1 | E+H | |
| 3.4 | Pneumatic regulating valve | DN40 | 1 | Yuan 'an/Dongzheng | |
| 3.5 | Pneumatic constant pressure valve | DN40 | 1 | Yuan 'an/Dongzheng | |
| 3.6 | Level switch | 2 | NEXON | Optional configuration | |
| 3.7 | Slag pump | 1 | Sembate USA | Optional configuration | |
| 3.8 | Turbidity meter | 2 | Sigrsit or equivalent imported brand | Optional configuration |
5. Technical documentation provided: (/ sets)
| Serial number | Technical data Name | Nature | Quantity | Delivery time | Method of delivery |
| 1 | Instruction manual | Final materials | 1 copy | Random | Random wooden box |
| 2 | General instruction manual | Final materials | 1 copy | Random | Random wooden box |
| 3 | Certificate of conformity | Final documentation | 1 copy | Random | Random wooden box |
| 4 | Packing list | Final materials | 1 copy | Random | Random wooden case |
| 5 | Base drawing Outline drawing of equipment | Final data | 1 copy | Random | Random wooden box |
| Design documents | 1 copy |
6.1 We adhere to a strict and meticulously crafted manufacturing process, ensuring that all materials, purchased components, standard parts, and general parts meet or exceed relevant national and industry standards.
6.2 Equipment acceptance will be conducted with reference to the technical agreement and accompanying technical documentation.
6.3 The manufacturing process of the equipment is rigorously aligned with the design drawings, technical documents, and specifications agreed upon by both parties, ensuring flawless execution.
6.4 Upon completion of the on-site installation and commissioning of the equipment, and once both parties confirm the acceptance standards, a commissioning order will be duly signed.
6.5 Enjoy peace of mind with a comprehensive warranty period of 12 months post-acceptance or 18 months from goods arrival, whichever comes first, safeguarding your investment.
6.6 Should any malfunction occur due to supplier responsibility during the warranty period, we commit to offering free maintenance or replacement, ensuring your equipment remains in optimal condition.
7.1 Rest assured with our commitment to free comprehensive technical services within China, including video and telephone installation guidance, on-site commissioning, and full technical training for your operational and maintenance teams.
7.2 Within the warranty period, any product quality issues will be addressed with free technical services. For other concerns, we provide preferential rates to ensure continued operational excellence.
7.3 Our lifelong technical services promise ensures that expert support is always at your fingertips, maintaining your equipment's peak performance for years to come.
7.4 In cases of after-sales service needs, we pledge to reach domestic user sites within three working days post-confirmation, barring any force majeure events like epidemics.
7.5 Elevate your team's expertise by allowing relevant personnel, such as technicians and operators, to gain firsthand experience at our supplier site during the equipment assembly phase. This immersive training covers structure, principles, installation, maintenance, fault analysis, elimination strategies, normal operation precautions, and automatic control knowledge, ensuring mastery of correct operation and maintenance techniques for the centrifuge.
