Audited Supplier
YJZ-100
Lifetime
Pressure Leveler
H Beam Flange
380V
Automatic
Large Deformation
TUV, CCC, ISO9001, CE
12 Months
Customized
New
200-1000mm
8-100mm for Q345 Steel
360mm-2000mm
5.2m/Min Hydraulic Adjusting Speed
400t
22kw
2,500 kN
SAFETY CNC
Suitable for Export Transportaiton
8-100mm for Q345 steel
China
8462291000
Product Description
Hydraulic Straightening flange for H-Beam, YJZ-100
| Parameters |
| Flange width: 200-1000mm, Flange thickness: 8-100mm for Q345 steel, 6-110mm for Q235 steel Web height≥360mm-2000mm,thickness:8-60mm(materials: Q345). Straightening speed: 5.2m/min (Hydraulic adjusting speed) Input hydraulic lifting roller conveyor 9 meters * 1 set+3 meters * 1 set Output hydraulic lifting roller conveyor 9 meters * 1 set+3 meters * 1 set Hydraulic motor+750 reducer transmission Hydraulic main cylinder pressure 400T One set of hydraulic system with a motor power of 22kw Note: The host requires a foundation pit depth of 0.8 meters (with a lower body) |
1. brief introduction
This machine is suitable for straightening welding flange of "⊥" and "H" shap for H-Beam. The straightening principle is based on the lever principle composed of an upper roller and a transmission roller. When the corrected flange passes through, it undergoes bending deformation. Due to the preset force being greater than the yield point of the flange material, the elastic recovery coefficient decreases, thereby achieving the correction purpose.
- Performance characteristics
- Its main transmission adopts hydraulic motor+750 reducer transmission, with high transmission efficiency, large output torque, and fast correction speed.
- The straightening hole type adjustment adopts a hydraulic upward pressure structure, which has a large transmission torque, smooth operation, and easy adjustment.
- All straightening rollers are forged from high-quality alloy steel and undergo overall heat treatment to avoid the defect of easy cracking of the part.
- The straightening principle is to use the upper roller device and the transmission roller to form a hole pattern based on the lever principle, so that the straightened flange passes through the hole pattern, undergoes bending deformation, and is restored to the required correction shape through elasticity, thereby achieving continuous correction of the I-beam flange to meet quality standards.
2. Instructions for use and straightening parameters:
Suitable workpiece for pressing roller:
Web height: ≥350 mm
Fange thickness: 8-100 mm
Fange plate width: 200-1000 mm
| B T | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 650 | 700 | 750 | 800- 1000 |
| 8-15 | |||||||||||||
| 15-19 | |||||||||||||
| 19-22 | |||||||||||||
| 22-25 | |||||||||||||
| 25-28 | |||||||||||||
| 28-32 | |||||||||||||
| 32-36 | |||||||||||||
| 36-40 | |||||||||||||
| 40-45 | |||||||||||||
| 45-50 | |||||||||||||
| 50-60 | |||||||||||||
| 60-70 | |||||||||||||
| 70-80 | |||||||||||||
| 80-100 |
3. Technical parameters
Top force of the main pressure wheel: 2,500 KN
Maximum transfer torque: 50KN.M
Corrective speed: 5.2m / min
Hydraulic system pressure: 20 (jacking cylinder) / 12 Mpa (hydraulic motor)
Hydraulic power: 22 kw
Total machine tool power: 27KW
Front and rear rollers (with hydraulic lifting): 12 M each
Total weight: about 26T (about 17 tons)
Applicable temperature: 0-450C
Power supply: 380V 50HZ 3HP
4. Scope of supply and the constituent units
A: The frame assembly includes: base, left and right walls, etc.
B: two institutions including: two sets of abdominal institutions.
C: The front and rear rollers contain: the front and rear rollers are 12 meters each, including 9 meters each for the hydraulic floating power rollers.
D: Hydraulic lifting correction transmission system includes: main hydraulic cylinder, main drive wheel, universal coupling, gear reducer, hydraulic motor, etc.
E: pressing roller and regulating device include 1 set of pressing roller and hydraulic regulating device and 1 set of pressing roller (340 mm).
F: Hydraulic system includes: oil tank, hydraulic valve, oil pipe joint, etc.
G: Electrical system includes: lifting position display device, motor, electric control and operation panel.
5. Tools and spare parts is sent with the machine
A: General active wrench 450mm 1 handle
B: 1 inner wrench 6-8-10-12mm
C: 1 engine oil gun
VI. Details of wearing parts (not in the scope of warranty time)
| Number | Name | Material |
| 1 | On the pressure wheel | 35CrMo |
| 2 | Main drive roller | 35CrMo |
| 3 | Abdominal righting wheel | 45 |
| 4 | Hydraulic seal ring |
- Technical documents
B: 1 copy of Inspection technical specifications
C: 1 copy of Packing list
D: Installation foundation diagram (sent to users in advance) 1 copy
E: 1 Certificate of conformity
8, User made and self provided (1 operator)
1. Machine foundation, steel plates and expansion screws for foundation
2. 2 barrels (360kg) of anti-wear hydraulic oil for No. 46, and 60kg of oil for No. 46 gearbox.
3. Power inlet box 380V50HZ power inlet 3 * 16 square meters
Delivering photos:
