
This line is designed for the production of core of 6~35kV, the insulation thickness is below of 12mm, power cables with cross-linking polyethylene (XLPE) insulation. It uses Nitrogen for curing and water for cooling.

Wire diameter | :0.40~0.9 mm |
Insulation thickness | 0.5-2.0mm(conductor screen) 2.0-12mm(insulation) 0.5-2.0mm(insulation screen) |
Production speed | 0.5-30m/min |
Water pressure | 0.2-0.6MPa |
Wire elongation | 18~25% |
Air: pressure | 0.6-0.8MPa |
Technical parameters | |||
Voltage Grade | Cross-linking polyethylene: 10-35-66-110-132KV | ||
Product Size | Copper core: 50-1600mm2 | ||
Aluminum core: 70-1600mm2 | |||
Cable Max. Weight | 25kg/m | ||
Cable Max. Diameter | 100mm | ||
Cable Structure | Conductor screen | Insulation | Insulation screen |
0.5-3.0mm | 3.4-20mm | 0.5-3.0mm | |
Line Speed | 0-15m/min | ||
Tube Type | Half catenary | ||
Length Of Heating tube | Approx 54m, 9 heating tubes(7 or 8 heating tubes) | ||
Pre-Cooling Tube | 12m (2 tubes) | ||
Length Of Cooling Tube | 102m (17tubes)(13 or 15 tubes) | ||
Extruder Arrangement | 80 Conductor screen175 XLPE100 Insulation screen | ||
Electricity | Installation capacity: 1080KVA | 380V10% | 3 Phase 4 Wire |
50Hz | |||
Water | Water pressure0.2-0.6Mp | Water consumption: 0.2-0.6MP12.5m3/ water in revelant | |
Compressed Air | 0.6-0.8 Mpa | Air consumption: 0.8m3/min | |
Nitrogen | Pressure: 2.0-2.5Mpa | Purity: 99.5% | Consumption: 0.8-1m3/h |
Nitrogen Storage Tank | 5m3 |
![]() | Processing part 1. Insulation : triple layer all in a row . |



Nitrogen controlling unit Nitrogen gas supply should be accomplished through a compositive supporter with valves and instruments. The supporter will be supplied by seller only. a.The nitrogen source should have a pressure range 2~2.2MPa. There should be enough storage quantity before the CCV line starts up. b.The nitrogen supply can be operated in a manual mode or in an automatic mode. A governor valve automatically regulates the nitrogen pressure when the nitrogen is supplied automatically. c. There is a pressure gauge at the upper seal to display the system pressure. If the pressure exceeds its setting value, an alarm will come up or the nitrogen gas supply valve will be closed. | Main co-extrusion unit The crosshead is including crosshead body and oblique part and base. It is used of the four interval channel structural form for symmetry and double clothes rack pattern. a.Connecting model with extruders: The crosshead is to be connected with the extruders through plug-in type connecting tubes in the same direction, J type thermocouple. b.Connecting model with heater: Connecting flexibility pipes and plugs of stainless steel c.Tip and die The 3 sets tip and die will be supplied by seller for 3 kinds of size only. | Catenary control system The catenary system is used for line synchronous control. The catenary controller is composed of a transmitting control cabinet, transmitting coil, receiving control cabinet, receiving coil and connecting cables etc. It is a measure and control device of cable position in the tube. a. Model:digital, Non-touching type b . Position: It is located in the middle of the heating zone in order to ensure that the cable will not touch the tube in the heating zone. c.When the catenary control system detects the position of the cable, it will be give a signal to control the lower tractor speed. |

Layout Chart and picture

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We are a Hong kong company, focusing on in-depth cooperation with Chinese leading manufacturers to provide advanced wire&cable
solutions and die casting products.
Now we are continuously updating our technology, making great effort to keep improving our design level and R & D strength to
provide customers with more superior cable and die casting solutions.

Reliable Products:
1.Experienced engineer team with over 20-year experience in the cable and wire industry to ensure professional solution and high-quality products
2.Adopting first-rate spare parts brands such as Siemens, Yaskawa, Omron, Emerson to ensure reliable quality
3.Quality control system such as quality checking before delivery ensuring products quality
All-round Service:
1.Our professional engineer team had over 20-year experience working in china leading cable and wire companies before, which could provide various technologies to support our customers,such as overseas on-site installation guidance, talent training, long-term technological updating services,etc.
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1.Professional and customized wire and cable solutions
2.Suggestions and guidance of the overall cable factory operation
3.Overseas on-site installation and operation instruction
4.Cost accounting service of raw materials and accessories
5.Cost accounting service of overall production operation
6.Talent delivery and training service
7.Lifetime after-sales online consultation service
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