High-Speed Disc Stack Separator for Enhanced Separation Efficiency

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KES Separation Machinery Tianjin Co. Ltd

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KS Series
ISO 9001:2015
Electric
Atmospheric Pressure
Stainless Steel
Disc Stack Centrifuge
KES SEPARATION
In accordance with specific conditions
China
Product Description
Product Description

KES Separation three phase disc stack separator is a high-speed, stable, sealed, efficient, and automatic slag discharge three phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation, or liquid-liquid separation. The 2-phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3-phase decanter centrifuge, the 3-phase disc separator has larger rotation speed and G force. The 3-phase decanter centrifuge usually has a separation factor of about 3000G, while the 3-phase disc stack separator G force is up to 12000G. Therefore, the 3-phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However, compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content. So before entering the 3-phase disc separator, the material can be separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.

Working principle

The separated material enters the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.

Product Parameters
ModelKSSD-440KSSD-580KSSD-620KSSD-800
TypeLiquid-Liquid Separation (or Liquid-Liquid-Solid)
Feeding MaterialSolids content less 3%
Bowl Dia440mm580mm620mm800mm
Sliding Piston380mm500mm550mm700mm
Theoretical Capacity1~2m3/h5~10m3/h10~15m3/h20~25m3/h
Max Speed7100rpm6150rpm6000rpm4500rpm
Max G Force12409G12273G12488G9063G
Motor Power11KW18.5KW30KW45KW
Feeding Pressure0-0.1Mpa0-0.1Mpa0-0.1Mpa0-0.1Mpa
Starting Time10~15min10~15min10~15min10~15min
Technical Features
All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part.
The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.
The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.

 
Company Profile
With over 10years experience in design and manufacturing of solids control and related products, KES Separation factory covers an area of more than 40,000SQM; we have awarded the ISO9001, ISO14001 and HSE Certificate, we also have awarded API Q1 certificate. With all the strength, we can offer best support to customers throughout the globe.


KES Separation with perfect ERP management system, numerical control equipment and other precision machining equipment and a good business philosophy, to reduce the material loss, achieve the optimization of resource, improve the production efficiency and product quality, production management strictly follow international quality specification requirements, have excellent service team, and thus can provide higher quality products and services to lower cost.
 

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