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High Speed Paper Honeycomb Core Machine

Price	$120000.00 Compare
Min Order	1 Set
Shipping From	Jiangsu, China
Popularity	377 people viewed
Quantity	+-

Wuxi Shenxi Honeycomb Machinery Factory

Audited Supplier 15 years

Profile Certified by SGS/BV

Jiangsu, China
Ralph Zhou (Mr.)
Director

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Product Detail

Model NO.:

HCM-2000

Condition:

New

Certification:

ISO 9001:2008, CE

Automation:

Automatic

Suitable for:

Recycled Material, Paper

Paper Thickness:

90-180GSM

Process:

Paper Machine

Usage:

Packing Paper Machine

Automatic Grade:

Automatic

Computerized:

Yes

Labor:

2 or 3

Color of Painting:

Blue& White

Electric System:

Ce Standard

Heating Drying Method:

20kw

Thickness of Honeycomb Papercore:

8-100mm

Layers of Core Paper:

6

Trademark:

Shenxi

Transport Package:

Wooden Package

Specification:

HCM-2000

Origin:

Wuxi

HS Code:

84414000

Product Description

Honeycomb Core Machine
1.Production introduction
Shenxi Honeycomb Machinery Factory, supply full automatic honeycomb core plant. from width 1600-2000mm. The whole production needs 2-3 persons while operating. make the honeycomb core from 8-100mm thickness and production capacity varies from 3-8 tons/ shift.

2.Features:
1.    High Speed Cutting, max. 500 cuts/min.
2.     Soft cutting, cutting noise down to 60Db, cutting current 6-8A
3.    Quick glue roller change system, 20 minutes to change all gluing rollers
4.     Automatic glue feeding system, no need to watch the glue feeding all the time.
5. Min. 8mm thickness of honeycomb make, to replace the corrugating board.

3. Process of honeycomb making
Paper unwind-glue applying--- Hot roller heating& conveying --- final gluing--- honeycomb cutting ---- honeycomb output

1.2.Specification

No.	Item	HCM-2000
1	Thickness of honeycomb paperboard	6-100mm
2	Width of paper core (before expanding)	2000mm
3	Honeycomb core cutting speed	0-800 cuts/min.(decided by thickness)
4	Cutting tolerance	+-0.1mm (with ring crush index over 7.0 Nm/g, thickness less than 50mm)
5	Applicable paper	90-200gsm corrugated paper as core paper(over 200gsm, use 4 layers)
6	Qty of paper reels	6
7	Cell size	8-40mm (according to customer choice, choose two cell sizes)
8	Heating drying method	Electric heating /steam heating (according to customer condition)
9	Total Engine power	42KW
10	Installation power	90kw (electric heating system)
11	Normal working power consumption	40-60kw (electric heating)
12	Man power	3
13	Layout	27000X4500X3000mm
14	Weight	30 Tons
15	Power supply	Three phases, 380V/50Hz

1.3.Supplying list

Name	Techniques	Qty
Paper feeder	Hydraulic pressure: Max. 12MPa. Effective width:800-2000mm; max. paper roll diameter: Φ1400mm. Max. support weight: 2.5T Net Weight of paper reel stand: 3 tons Inner diameter of paper roll: Φ76mm/100mm Paper web tension controlled by multi-point pneumatic brakes, ensure the paper tension evenly.	3
Paper pre-heater	Consists of tension rollers with flexible spring pressure applied on roller to adjust the paper tension automatically. Metal cover (with small holes) to cover the heating elements, prevent the paper trash falling down to get on fire. Heating power: 24kw Temp. :-100 celsius degree	1
Gluing unit1	5 layers of gluing unit in one station. Gluing system consists: glue applying Roller+ glue feeding roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels (connected with worm and gear box, precise to control the glue thickness Wall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machine Glue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Hard Chrome (0.05mm) --- polishing Each gluing roller can be adjusted in axial direction by hand wheels, to ensure perfect glue lines. Gluing roller quick change system, 10 minutes to change the whole set of gluing rollers. Five layers of paper gluing in one station, easier to operate and adjust. Paper No Touch system: This system is working only when the machine needs to be stopped temporary, the air cylinder can push away the paper from glue applying roller, to avoid the paper stick on the roller and breaks while re-start the machines.	1
Drying machine unit& rubber roller driven unit	Conveyor roller is 320mm diameter rubber roller as the main driver 12mm aluminum as curve hot board, laminated paper touching hot board and moisture comes out freely after heating. Electric heating power: 30 kw Temperature control: Digital temperature control, automatically adjust the heating temperature. Motor power:3Kw	1
Final gluing machine	Gluing system consists: glue applying Roller+ squeezing roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels and sliders. Wall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machine Glue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Chrome --- polishing Each gluing roller can be adjusted in axial direction, to ensure perfect glue lines. Glue roller change: 1 minutes to change to different cell size. Glue break system, to make one piece no glue every certain layers	1
Horizontal cutting unit	Knife holder choose ductile cast iron structure, machine frame use 60mm thickness heavy duty steel plate Production flow: welding frame-heater treatment (whole frame)---machine frame and knife holder frame processed by CNC machine center (one time)--- assemble knife frame on machine frame Knife: German material, made in Taiwan Knife cutting on high precise linear guide(ABBA brand,) Bearing in cutting system: NSK/JNS (Japanese brand) Collecting table height controlled by servo motor, thickness of honeycomb set on touch screen, controlled by PLC system. Max. speed: 820 Cuts/min. Lubrication system: With 2L dual display oil pump can automatically oil lubrication ration and timing Weight of cutting unit: 10 tons Lifting height: 0-100mm Cutting tolerance: +- 0.1mm, the honeycomb collecting table is planned, flatness is within 0.05mm, connected with Delta Servo Motor, ensure the cutting height of honeycomb in precise.	1
Honeycomb conveyor	Belt conveyor feed the honeycomb into the stacking area. Stacking table height adjusted automatic according to honeycomb stacking height. Max. stacking height: 1200mm	1
Electric control system	PLC system control the whole line, make every unit working in same pace. 7" touch screen displays production condition and setting parameters.	1

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