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protein food is widely applied in many industries, such as can, seasoning, ham, meat, cooking, etc.
Process flow of textured soya protein production line: Raw material preparation → mixing → conveying → extrusion and puffing → conveying → drying → (packaging)
Introduction to the main functions of each equipment on the production line:1. Mixer: Mix the raw materials required for production with a certain amount of water thoroughly and evenly.
2. Spiral feeding machine: The mixed raw materials are transported to the feeding hopper of the extruder, and the screw rod is used for feeding, which is more uniform, stable, and not easy to spill. The screw rod also has a secondary stirring effect on the raw materials.
3. Twin screw host: The mixed raw materials are processed through a high-temperature and high-pressure environment to change the internal molecular structure of the product. After expansion, they are extruded into shape by an extruder.
4. Air blower: Conveys the produced product to the next equipment, and the height of the air blower can be freely determined based on the height of the oven.
5. Five layer oven: Dry the transported products to reduce internal moisture and facilitate storage.
6. Cooling conveyor: Cool the product and transport it for packaging.
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Introduction to host parameters:
| Model | Installed power | Power consumption | Capacity | Dimension |
| SLG70-C | 73.5kw | 51.45kw | 300-500kg/h | 20730*2150*3070mm |
| SLG85-A | 135.13kw | 110kw | 400-500kg/h | 24000*3000*5300mm |
| SLG72 | 304kw | 210kw | 250-300kg/h | 60260*6500*6497mm |
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field.
DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc.
More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
Factory display:
Our Services
(1)Provide you the professional advice about themarket,equipment,process,materials,packing,etc.
(2)Assist you to choose equipment,design process flow,and perfect
workshop layout.If needed,we can supply service in your factory.
(3)Material change according to your product,and perform the
production at site.
(4)Specially design and manufacture machine,practice test,and
provide relevant training as customer required.
(5)Provide reasonable packing and transportation plan,send
technician to install and debug machine and train your workers.
(6)One year guaranty time,preferentially supply spare parts.
(7)Design and process similar type spare parts of import
equipment.
Value-addedd Service
(1)Constant improvement on machinery,mould and food technics
increases the competition ability and creates furthest value for
you.
(2)Regular training for above-mentioned improvements helps you
produce superior and competitive products with high efficiency.
Generally questions you will meet during you choose the suitable machine:
1.VoltageDAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country.
