Audited Supplier
Plastic Composite Pipe
Single-screw
Automatic
Computerized
ISO9001:2008, GMP
Customized
New
Hot Temperature
Changing According with Tube Diameter and Length
Sunway
Wooden Case
4810*850*1700mm
Jiangsu, China
Product Description
Laminate Toothpaste Tube/Hose/Pipe/Tubo Production/Making Line
1. B.GLS-III Automatic Laminated Tube Making Machine(ABL and PBL)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
1.1 Introduction
This machine can make Aluminum-plastic tube and Plastic tube.
The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc.
B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc.
By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc.
B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc.
The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.
1.2 Main Parameters
| Machine main motor power | 2.2 kw |
| Cutter motor power | 1.0kw |
| High frequency welding power | 2 kw |
| Other welding power | 0.5kw |
| Input power supply | 380(220)V/50Hz |
| Max.production capacity | 150pcs/min |
| Dimension(L*W*H) | 4810*870*1700mm |
| Weight | 3000(kg) |
1.3 Part List
| Name | Model | Quantity (Set) | Remark |
| High frequency | SP-15B | 1 | |
| Air pump | XB-370 370W/380V | 1 | |
| Three-phase dry transformer | Mode: S6 Volume: 2KVA 380V/220V | 1 | Shanghai People Electric factory |
| Servo motor | 1KW | 2 | Panasonic |
| Servo motor controller | 2 | Panasonic | |
| Touch Screen ( HMI) | PWS6A00T-PE 24VDC/1.25A | 1 | Taiwan QuanYi Electric(HITECH) |
| Adjustable motor of the speed of exit tube | YN90-40 40W | 1 | |
| The color adjustable speed motor | YN70-20 | 1 | VTV Motor |
| Rotary encoder | E40S6-2000-3-1-24 | 1 | Autonics, made in Korea |
| Gear reducer motor | CH2200 -20 Power 2200W, Speed ratio 20, 380V | 1 | Chengbang Precision industry Co. (Taiwan) |
| Gear reducer motor | CH400-10 Power 400w,380V Speed ratio 10, Output shaft diameter 22 | 1 | Chengbang Precision industry Co. (Taiwan ) |
1.4 Pictures
2. B.ZJ-IV Four Heads Shoulder Injection Machine
Mold Size Diameter (mm): 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
2.1 Introduction
B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machines all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mould separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
2.2 Main Parameters
| Power Supply | 380V/50HZ |
| Power | 15kW |
| Air Pressure | 0.6Mpa |
| Air Consumption | 0.75m3 |
| Tube Diameter | Φ16-Φ50mm |
| Tube Length | 55-200mm |
| Productivity | 80-110pcs/min |
| Weight | 2500kg |
| Dimension(L*W*H) | 3.2m*1.4m*2.1m |
| Connection distributor(L*W*H) | 2.75m*0.5m*1.0m |
2.3 Main Configuration
| Parts | Model | Manufacturer |
| Planetary reducer | ABR180-14-S2-P0 | TFO(Taiwan) |
| Planetary reducer | AB142-20-S2-P2 | TFO(Taiwan) |
| Planetary reducer | AB090-07-S2-P2 | TFO(Taiwan) |
| Planetary reducer | ABR090-30-S2-P1 | TFO(Taiwan) |
| Worm reducer | WPWDKS100-25-A | Jie brand |
| Vacuum generator | ZL212 | SMC |
| Air gripper (parallel opening and closing type) | MHZL2-25D | SMC |
| Vacuum suction cups and connectors | ZP3-T13BN-A5 | SMC |
| Main pneumatic components | AirTAC | |
| PLC | 6ES7512-1DK01-0AB0 | Siemens |
| touch screen | 6AV2123-2MB03-0AX0 | Siemens |
| Servo motor drive | 6SL3210-5FB10-8UF0 | Siemens |
| servo motor | 1FL6042-2AF21-1AA1 | Siemens |
| servo motor | 1FL6042-2AF21-1AB1 | Siemens |
| servo motor | 1FK2204-5AK01-1SA0 | Siemens |
| Servo motor drive | 6SL3210-5HE13-5UF0 | Siemens |
| servo motor | 1FK2210-3AB01-1SA0 | Siemens |
| servo motor | 1FL6092-1AC61-0AA1 | Siemens |
| Servo motor drive | 6SL3210-5FE13-5UF0 | Siemens |
2.4 Pictures
3. B.ZFG-III Double-heads Screw Capping&Aluminum Foil Sealing Machine
3.1 Application
This machine is widely used in toothpaste, cosmetics, pharmaceutical and food industries, suitable for aluminum foil sealing and automatic screw cap of all kinds of aluminum-plastic laminated tube and plastic tube.3.2 Introduction
The machine adopts gap dividing mechanism for circular rotary mechanism, precision gap inversion, and around it there are set following functions : automatic tube devices, aluminum foil sealing device, secondary heating sealing device, screw capping device, and secondary screw capping device. The above institutions and device is action under the control of PLC coordination .And in turn to finish the work of automatic tube feed, testing tube feeding condition, aluminum foil sealing, firstly screw capping, secondary screw capping, and tube out. Gap dividing mechanism adopts precision indexing CAM. Driven by motor. And motor speed controlled by the variable frequency. Reasonable distribution the working time of transposition and institution for each station. Transfer balance. And accurate positioning. Running speed can be adjust by the user, it can meet the general requirements of customer.3.3 Main Features
3.3.1 Inversion using precision protractor indexing CAM mechanism,Smooth operation3.3.2 Automatic to finish the work of double tubes feeding, capping , tubes out
3.3.3 Transposition of motor using frequency to control of speed, and the speed is adjustable
3.3.4 Screw cap is the servo motor drive, to ensure screw capping tightness.Through the replacement parts, it can be suitable for variety size of tube and cap.
3.3.5 Control part adopts PLC control system, man-machine interface parameter set
3.3.6 The size of tube mandrel changed is easy and quick.
3.4 Main Parameters
| power supply | 220V/50Hz |
| power | 1.5kW |
| Air consumption | 0.6m3/min |
| tube diameter | Φ19-Φ50 mm |
| tube length | 70-210 mm |
| production capacity | 60-110pcs/min |
| dimension | 2500×2000×1500 mm (L×W×H) |
| weight | About 800kg |
3.5 Configuration
| Part | Model | Manufacturer |
| Chengbang Gear Motor | CH-4 1:20 1500W, 220/380V | Taiwan |
| Frequency converter | 6SL3210-5BE21 | Siemens |
| servo motor | 1FL6034-2AF21 | Siemens |
| Servo drive | 6SL3210-5FB10 | Siemens |
| touch screen | 6AV6648-0CC11 | Siemens |
| PLC | 6ES7288-1ST40 | Siemens |
| Speed motor | YN90-90, 90W, 220V (Vertical) | VTV |
| Curved cam indexer | RHH110F-8-120 | Shandong |
| Vibrating screen | Customized | Qigang Shanghai |
| Main pneumatic components | AirTAC |
3.6 Pictures
4. B.SJ-1800 Cap Making Machine
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
4.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously.
4.2 Main Parameters
| Model | B·JS1800×1 |
| Injection Unit | A B C |
| Screw Diameter mm | 40 45 48 |
| Screw L/D Ratio L/D | 23.6 21 19.7 |
| Shot Size(Theoretical) cm3 | 283 258 407 |
| Injection Weight(g) ps | 257 326 371 |
| Injection Weight(oz) ps | 9.1 11.5 13.1 |
| Injection Rate g/s | 122 137 150 |
| Plasticizing Capacity g/s | 185 21.7 23.8 |
| Injection Pressure Mpa | 215 169 149 |
| Screw Speed r/min | 200 |
| Clamping Unit | |
| Clamp Tonnage KN | 1800 |
| Toggle Stroke mm | 425 |
| Space Between Tie Bars mm | 460*460 |
| Max. Mold Height mm | 500 |
| Min. Mold Height mm | 180 |
| Ejector Stroke mm | 130 |
| Ejector Tonnage KN | 45 |
| Other | |
| Max. Pump Pressure Mpa | 16 |
| Pump Motor Power kW | 15 |
| Heater Powder kW | 9.3 |
| Machine Dimensions(L*W*H) m | 5.2*1.35*1.9 |
| Machine Weight(Appoximat) t | 5 |
4.3 Pictures
4.4 Molds
5. SW-R260 6C+1 FULL ROTARY LETTER PRESS
TECHNICAL SPECIFICATIONS AND DESCRIPTION
5.1 Main features and Technical specifications
Model DH-R260-6C+1 is a high performance full rotary letterpress. It is composed of unwinding/rewinding unit,letterpress printing units,UV drying units,automatic tension control system,web guide syetem,laminating unit and rotary die cut unit,etc.
Outstanding features of this machine
5.1.1 Main features
- Max printing speed:100m/min
- Unwinding & rewinding adopt automatic tension control system
- Easy opration and fast make-ready
- The New structure of print pressure adjustment cause the operation becomes more convenient
- Modular design cause this machine to have space of upgrade
5.1.2 Main technical specifications
- Printing unit numbers:6
- Applicable substrate:self-adhisive paper/pvc/pet/pp,polyster film,laminate tubes,flexible packaging material,etc.
- Thickness of substrate:0.07mm-0.35mm ,minimum 0.04mm for film
- Applicable substrate width range:70mm-270mm
- Max. printing speed:100m/min,suggested printingspeed:40-60m/min;(actual speed is determined by substrate's feature and quality,etc.)
- Suitable inks:UV inks only
- Applicable plate :photopolymer plate,such as Toyobo "printight",BASF "Nyloprint" and various other water washable flexible plates; thickness:0.95mm;
- Printing Gears Range (Gearing & Repeat Sizes):190.5 to 460.4mm (60T-140T)
- Maximum Unwinder and Rewinder Capacity: Outer Diameter: 650 mm
- Central Impression Drum: 1000 mm O.D with 1/8cp Gears
- Total Power Requirement: 50 KVA - 3-Phase, 380 V/ 440V and 50/60 Hz
- Machine Dimension and Net Weight:L5400*W1100*Ht190MM 8600KGS
5.2 Main Configuration
| 1 | UNWIND SECTION | |
| AMOUNT | 1 SET | |
| UNWIND CAPACITY | ¢650mm | |
| MAX.material WIDTH | 260mm | |
| CORE | ¢76mm(3 INCH) | |
| UNWIND MANDREL | 3 INCH(PNEUMATIC ) | |
| THE TENSION CONTROLS MODE | ELECTROMAGNETIC | |
| SPLICING TABLE | 1 | |
| WEB GUARD | 1 (BST) | |
| 2 | CENTER IMPRESS DRUM SECTION | |
| AMOUNT | 1 | |
| LETTERPRESS UNIT | 6 | |
| PLATE THICKNESS | 0.95mm | |
| TAPE THICKNESS | 0.11mm | |
| CENTER IMPRESS DRUM | DIAMETER 1000MM RUBBER DRUM | |
| REGISTER ADJUSTMENT: LONGITUDINAL | MANUAL±5.0mm | |
| LATERAL | MANUAL±2.4mm | |
| CYLINDER SIZE | 60T-145T;3.175mm/T | |
| GEAR | CP 1/8(3.175mm) | |
| CYLINDER AMOUNT(CUSTOMIZE) | 5SETS(6 PIECES EACH SET) | |
| 3 | UV DRYING SYSTEM | |
| 5KW AIR COOLING(3 stages) | 6 | |
| 7KW AIR COOLING(3 stages) | 1(for varnish) | |
| 4 | UV VARNISH SECTION | |
| FLEXO VARNISH STATION | 1 | |
| ANILOX ROLLER | 1 | |
| VARISH INK CONTAINER | 1 | |
| INK PUMP | 1 | |
| VARNISH ROLLER | 1 | |
| 5 | ROTARY DIE CUTTING SECTION | |
| AMOUNT | 1 | |
| DIE CUT AREA: LONGITUDINAL | 240mm | |
| LATERAL | 190.5mm-460.4mm(60T-145T) | |
| GEAR | CP 1/8 3.175mm | |
| REGISTER ADJUSTMENT: LONGITUDINAL | MANUAL±5.0mm | |
| LATERAL | MANUAL±2.4mm | |
| 6 | WASTE MATRIX REWIND STATION | |
| AMOUNT | 1 | |
| REWIND MANDREL | 3 INCH(PNEUMATIC) | |
| MAX. REWIND DIAMETER | 700mm | |
| 7 | REWIND STATION | |
| AMOUNT | 1 | |
| REWIND MANDREL | 1 ( 3 INCH PNEUMATIC) | |
| MAX. REWIND DIAMETER | 650mm | |
| CONTROL MODE | ELECTROMAGNETIC | |
| 8 | LAMINATE SECTION | |
| AMOUNT | 1 | |
| LAMINTE UNWINDER MANDREL | 1 ( 3 INCH PNEUMATIC) | |
| LINER REWINDER MANDREL | 1 ( 3 INCH PNEUMATIC) | |
| 9 | BACK SLITTING SECTIN | |
| AMOUNT | 1 | |
| TYPE | RAZOR BLADE | |
| REGISTER ADJUSTMENT | MANUAL:±10.0mm | |
| 10 | ANTI-STATIC DEVICE | 1 |
| 11 | CORONA TREATOR | 1 |
| 12 | OTHER DEVICES | |
| PLATE MOUNTING STAND | 1 | |
| TENSION CONTROLER | 2 SETS (MEROBL FRANCE) | |
| LOW-VOLTAGE ELECTRICAL APPLIANCE | SCHNEIDER | |
| AIR COMPRESSION POWER | 1.5KW | |
| MACHINERY COATING COLOUR | HONTEC STANDARD |
5.3 Accessories
| No. | Description | Specification | Qty | Remark |
| 1 | Tool box | 1 set | Enclose tools | |
| 2 | UV lamps | 5Kw | 2 pcs | |
| 3 | UV lamps | 7Kw | 1 pcs | |
| 4 | Distribution roller | φ32 | 2 pcs | |
| 5 | Distribution roller | φ35 | 2 pcs | |
| 6 | Distribution roller | φ38 | 2 pcs | |
| 7 | Ink doctor roller | φ38 | 2 pcs | |
| 8 | Form roller | φ54 | 2 pcs | |
| 9 | Form roller | φ58.6 | 2 pcs | |
| 10 | Anilox roller blade | 2 pcs | ||
| 11 | Ink washing blade | 6pcs | ||
| 12 | Oil gun | 1 set | ||
| 13 | Grease gun | 1 set |
5.4 Pictures
5.5 Auxiliary Facilities(Prepared by Customer)
- Power source:3 phase 5 wires,380V 50Hz
- Cable size:main power 3×50mm²;N:1×10mm²;PE:1×10²
- Compressed air pressure: 5bar
| ITEM | DESCRIPTION OF COMMODITY | UNIT | QTY |
| 1 | Full rotary letter press Model:DH-R260 6C+1 SUITABLE MATERIAL: SELF-ADHESIVE PAPERS;PVC;PET LAMINATE TUB ETC. MAX.WEB WIDTH: 270mm(+/-)5mm MAX.PRINTING WIDTH: 250mm PRINTING LENGTH: 190.5mm-460.4mm(60T-145T) MAX.SPEED:100M/min DIMENSION: L5400mm;W1100;H2500mm WEIGHT:8600KG | set | 1 |
| 1.1 | Unwinding unit | set | 1 |
| Pneumatic expanding unwind mandrel | pcs | 1 | |
| Web guide | set | 1 | |
| Splice table | pcs | 1 | |
| 1.2 | C.I.D Printing unit | set | 1 |
| Letterpress Printing unit | set | 6 | |
| Ink washing unit | set | 6 | |
| Cylinder fixed mandrel | pcs | 6 | |
| 1.3 | Vanish unit | set | 1 |
| 1.4 | Corona treater | set | 1 |
| 1.5 | Anti-static device | set | 1 |
| 1.6 | Slitting unit | set | 1 |
| 1.7 | Rewinding unit | set | 1 |
| 1.8 | UV dryer | set | 1 |
| 5kw UV unit | set | 6 | |
| 7kw UV unit | set | 1 | |
| 1.9 | Tension control system | set | 2 |
| 1.10 | Spare parts | set | 1 |
| 2 | options | ||
| 2.1 | Back side printing unit with delam/relam mechanism | Set | 1 |
| 2.2 | Rotary die cutting unit | set | 1 |
| 2.3 | Cold foil device | Set | 1 |
| 2.4 | Video inspection | set | 1 |
| 3 | Standard export packing by sea and for long distance transportation by truck | ||
| 4 | Installation and commissioning:the seller's engineers'traveling,boarding ,lodging costs and air ticket for the buyer's account | ||
