Metal Casting Process of 130 Ton Horizontal Aluminum Alloy Die-Casting Machine

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Guangdong Shimi Intelligent Equipment Co., Ltd

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
DC130
Provided
One Year
Cold Chamber Die Casting Machine
Horizontal
1300kN
350mm
190kN
300mm
110kN
85mm
440*440mm
SHIMI
Pallet
DC130T
China
8454301000
Product Description

Cold Chamber Die Casting Machine for Making aluminum Parts 130Ton
aluminum Die Casting Machine DC130Ton Cold Chamber Fast Injection

Features and Configuration

Injection system

Two independent high-speed and booster accumulators are adopted, each with sufficient storage capacity, and the high-speed and pressurization do not affect each other to ensure stable injection force.

The slow injection is controlled by an electric proportional valve, which is sensitive and stable.

The injection action is controlled by multi-stage speed, which is suitable for various mold product process requirements.

Wide injection speed adjustment range, slow injection speed 0.1-1.4m/s.

High-speed injection: The maximum air injection speed >= 8.5m/s. Guarantee of high-quality castings.

Active check pressurization system: short pressure construction time, small pressure impact, high repeatability. It is suitable for the production of high-density castings.

Built-in pressurized piston structure improves action response, improves the integrity of the injection system, and reduces oil leakage points.

Multi-injection position lifting, suitable for the production of molds with different structures.

 

Clamping system

Four large bar guide pillars, using high-tensile steel as raw materials, the surface is hardened by high-frequency heat treatment, and the outer layer is re-plated with hard chrome, which has high wear resistance and prolongs the service life of the machinery.

The three major formwork and machine hinges are made of high-strength ductile iron and double-toggle connecting rod five-point expansion structure to provide strong clamping force.

The clamping action is divided into multi-level pressure and speed control and low-pressure clamping protection function.

Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation.

Adopt central electric lubrication system, advanced point-by-point quantitative lubrication. Ensure that the lubrication points near and far are evenly lubricated, and there are liquid level and pressure alarm functions to ensure the good lubrication effect of the machine.

The fixed plate and moving plate are equipped with mold cooling water contacts, which are convenient for installation and operation.

 
Servo drive and single proportional control hydraulic power system
Intelligent dynamic operation, high energy saving rate, clear high pressure throttling, reduce oil temperature.
Servo drive has fast response speed.
Single-proportional control of the hydraulic system, intelligent dynamic operation, clear high-pressure throttling, reduce oil temperature.
Single-proportional control hydraulic system, pressure and speed can be adjusted.
Improve the stability of the whole machine and ensure the product quality.
Flexible and smooth action conversion, reduce the impact of action, and prolong the service life of machinery and molds.
Hydraulic System

Adopt fast differential regeneration clamping oil circuit system, the opening and clamping action runs smoothly and quickly, and improves production efficiency.

Equipped with abundant hydraulic core-pulling groups, 1 group of hydraulic core-pulling valve shaping plate and 1 group of moving plate are standard; 2 sets of shaping plates and moving plates can be selected each.

There is a set of fixed molds and moving molds, which are designed for molds with special requirements to improve the air tightness and strength of die castings.

Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation.

Use reliable brand hydraulic components (Tokyo, Yuken, etc.).

Electrical control systems

Siemens control system and Siemens touch screen, easy to control, rich function pages, to meet the control of die-casting process.

Powerful parameter storage function, up to 60 sets of mold parameters can be stored, which is convenient for future production call, improves production efficiency, and maintains consistent product quality.

The fuselage line is made of oil-resistant and temperature-resistant and outer steel wire protection wire. Even in harsh environments, it is well protected to ensure normal production.

The line connecting the fuselage and the main control box adopts aviation plug, which is safe and reliable, and easy to maintain.

 

Die Platen Drawing

Product Parameters

 
ITEMUNITDC 130T
Clamp ForeKN1300
Clamping strokeMM350
Ejecting ForceKN110
Ejection StrokeMM85
Mold thicknessMM170-490
Platen Size (w*h)MM660*660
Diameter of die barMM80
Tie bar spacing(w*h)MM440*440
Force of shotKN190
Stroke of shot MM300
Plunger diameterMM40/50
Shot Weight/AlKG0.5 / 0.7
Shot Weight/MgKG0.3 / 0.5
Casting Pressure (Intensify)Mpa150/ 95
Casting areaCM275/ 125
Max Casting areaCM2320
Injection PositionMM0, -80
Launch distance of shot headMM100
Shot chamber flange diameterMM110
Shot flange protruding plate heightMM10
Power of MotorKW15
System working pressureMPa14
Oil Tank VolumeL600
Weight of MachineTon6
Size of MachineM5.2*1.3*2.6

Products Application

ShiMi die casting machines are widely usad to autormncbile parts, ighting, motor, sport equipment, electic toauls, home appliances, icycles,gasappliances, ships and many other hardhware products. 

 
 

Company Profile

Guangdong Shimi Intelligent Equipment Co., Ltd is a professional manufacturing enterprise engaged in research and development, manufacturing, sales and export of cold chamber, hot chamber, and vertical die casting machines, Founded in 2009, the company has been relying on a professional R&D team. Combining advanced die-casting machine production and manufacturing processes at home and abroad.ShiMi Has independently researched and developed hundreds of reliable products with high performance and high stability. ShiMi company has achieved rapid development. And it has invested a new production base in Jiangmen, Guangdong in 2022,Covering an area of 23000 square meters.

Packaging & Shipping

 

After Sales Service

To save our customer's cost, we provide full technical support and online guidance free of charge, and answer questions related to operation and maintenance. If customer needs our technician go to your factory for machine installation and commissioning and training, our customer should be responsible for the round-trip air-tickets, visa, personal safety, local accommodation and transportation and the travel subsidy on this technician.

Our Advantages

High Performance Cold Chamber Die Casting Machine Series DC130T


+ Maximum idle shot speed > 9m/s
+ Pressure build up time 15ms

Low-speed stage: It can be accurately controlled to avoid the air involved in gas accumulation.
High speed stage: Can quickly reach high speed, effectively control the filing time and casting molding effect. 
P
ressure-boosting stage : the pressurization speed, speed can be changed according to the process to strengthen the casting density without causing deformation.


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