Model 1600 High Precision Spraying Machine for Sips- Structural Insulated Panels Insulation Composite Board with SGS Certificateus

Price $24000.00 Compare
Min Order 1 Set
Shipping From Shandong, China
Popularity 295 people viewed
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Shandong Xulida Machinery Co., Ltd.

VIP   Audited Supplier 2 years
Profile Certified by SGS/BV
XLD-GSM001
Automotive Industry, Construction, Furniture Production, Packaging Industry, Woodworking
Touch Screen Control
Solvent-based Adhesive, Water-based Adhesive
Automatic
380V
Yes
Provided
Hot Product 2022 2023
Motor, Pump
Manual Purification Panels, Fireproof Panels
10kw
0-6000g/Min
0-1300mm, 0-1600mm, 0-2000mm
12m/Min
Less Than or Equal to 9.6 Square Meters/Min
0.6-0.8MPa
Adjustable From 1:1 to 5:1
High-Performance Low-Pressure Spray Equipment
Powder
ISO
Automatic
Model 1600: 12m*2.7m*2.2m
Standard Export Package(Plywood Box)
1000KG
China
8424899990
Product Description

         Model 1600 High Precision Spraying Machine for SIPS- Structural Insulated Panels Insulation Composite Board with SGS Certificateus

Processes Analysis

CategoryAutomatic CoatingManual Scraping
Coating MethodSingle operator can complete automatic proportioning, glue mixing and glue sprayingRequires at least 3-4 people for mixing and scraping, and the scraping is uneven
Glue Application PrecisionIn the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearanceManual coating can lead to edge contamination due to uneven application
Glue UsageAccurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without wasteNo accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste
Automatic CleaningAutomatic cleaning function, solvent collected centrally, no environmental pollutionNo cleaning device, high waste of glue containers, production environment prone to contamination
Production EfficiencyThe production speed of the equipment is 8m/min.
Calculated based on a board width of 1.2m:                        
8m / 1.2m / 60min / 8h = 4600 square meters.
8 hours a day by manual scraping;about 1000 square meters;
Comparative AdvantageAutomatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs 

Product Parameters

Equipment ModelModel 1300  Model 1600  Model 2000Power Supply380v   50HzAir Source0.6 -0.8Mpa
Glue Output0-6000g/minFlow Accuracy≤ ± 3%Equipment Power10kw
Equipment SizeModel 1300: 12m*2.4m*2.2m
Model 1600: 12m*2.7m*2.2m
Model 2000: 12m*3.1m*2.2m
Glue Viscosity RangeA glue ≤30000mpa.s (at 24°C ambient temperature)Proportioning RatioAdjustable from 1:1 to 5:1
A/B glue Ratio PrecisionRatio Precision: ≤±2%
(e.g., 100: 25±2)
Conveying SpeedCoating speed adjustable up to 12m/minKey Selling PointsTop Quality and Competitive Price

Xulida Machinery Our machine can compound the following products
ItemProduct NameItemProduct NameItemProduct Name
1Integrated Ceiling20Calcium Silicate Integrated Board39Blackboard
2Integrated House21Manual Purification Board40CRRC Floor
3Wallboard22Refrigerated Truck Body Panels41Sun Room Insulation Panels
4All-Aluminum Furniture23Shelter board42New Insulation Board
5Stainless Steel Cabinets24Military Signal Vehicle43Tooling Honeycomb Panel
6Stainless steel honeycomb panel25Chicken Coop Board44Plates for Petrochemical Equipment
7Exterior Honeycomb Panel26Rock Wool Sandwich Panel45Motor Home
8SPC Honeycomb Panel27Roller Shutter Door46Exporting Wood Composites
9FRP honeycomb panel28Fire-proof Door47Building Materials Composite
10HPL honeycomb panel29MgO Panels48Heterosexual Honeycomb Panel
11Aluminium foam core sandwich panel30Oil Tank Cover49SIPs (Structural Insulated Panels)
12FRP foam core sandwich panel31Air Duct50FIPG (Formed-in-Place Gasket) 
13FRP plywood panel32Computer Room Floor51Glue Laminated Timber 
14Thermal Insulation Panel33Shelter Board52EPS(Expandable Polystyrene)
15Aluminum Integrated Plate34Office Partition53XPS(Extruded polystyrene board)
16Artificial Turf35Medical Door54Gymnastics Flooring
17Copper Honeycomb Panel36Metal Insulation Board55Wooden Doors and Windows Manufacturing
18Aluminum Honeycomb Panel37Air Duct Glass Magnesium Board Lamination56PVC Sandwich Panels Manufacturing
19Stone Integrated Board38Cement Board57Wooden Doors and Windows Manufacturing

                              Functions of the Coating Machine Equipment

1.Automatic Edge-Seeking Mode --- Automatically identifies non-standard boards and only coats the effective area, with precise glue positioning and freely settable glue margins. 

2.Automatic Variable Speed Mode --- The equipment automatically controls the conveyor speed according to the width of non-standard boards to achieve uniform coating control.

3.The equipment has the function of proportion testing and proportion imbalance alarm. It will give an immediate alarm when an abnormality occurs to prevent batch production of waste products. 

4.The equipment uses imported mixing tubes for mixing, which makes the mixing more uniform and avoiding unevenness due to significant disparity in glue ratios (e.g., 4:1, 5:1, 10:1). 

5.The coating head is equipped with a pulse-type air mist cleaning function, with freely settable cleaning times and cycles, using sealed containers to collect the waste and prevent solvent pollution during cleaning, no need for manual cleaning and solving common clogging issues in similar equipment. 

6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company) 

7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment. 

8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control.

9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment.

10.The human-machine interface uses a full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time. 

11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen.

12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life. 

13.Uses imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance.

14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board.

15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment. 

 

FAQ

Q1. What is your terms of packing?                         
A: Generally, we pack out goods in containers  by Standard Export Package(Plywood box). If you have special requirement we can follow.                                                   
Q2. What is your terms of payment?                           
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.                                                                     
Q3. What is your terms of delivery?                         
A: It takes about 30 days after receiving your advance payment.                         
                         
Q4. How about your delivery time?                                       
A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.                         
                         
Q5. Can you produce according to the samples?                         
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.                         
                         
Q6. What is your sample policy?                          
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.                         
                         
Q7. Do you test all your goods before delivery?                           
A: Yes, we have 100% test before delivery                         
                         
Q8: How do you make our business long-term and good relationship?                         
A:1. We keep good quality and competitive price to ensure our customers benefit ;                         
                         
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.                                             

 

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