Pharmaceutical Medicine Filling Machine Vial Powder Filling Machine

The vial filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.

 

• The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.

• The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level.

• Applicable specification: 1ml-100ml vial (as per user's requirement)

• Production Capacity: 1000-36000BPH

• Number of filling head: 1-20, to be selected according to the output

• Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)

• Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

• Capping qualified rate: ≥99.9%

• Compact and simple structure, occupies less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, few operators required;

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• Single row or double row filling;

• Optional real-time display and printing system of sterilization temperature;

• The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.

• Optional online sterilization function for the cooling section of hot air circulation tunnel oven.

• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;

• The capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.

• The whole line can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).

• Full-line linkage control function;

• To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.

• Applicable for wide range of bottle specifications, and easy to replace mould.

• The products can be customized according to customer's actual demand.

Based in Guangzhou, China's advanced manufacturing base, Yundu is an integrated enterprise specializing in developing, manufacturing, and selling liquid filling machinery. Thanks to our commitment to innovation in fluid packaging machinery, Yundu now boasts a series of mature machines in 5 main categories based on filling type, including BFS, bottle liquid filling, squeeze tube, Cup, and sachet. All our machines have been granted CE certification and meet GMP standards, which have helped them gain the trust of customers at home and abroad and find wide application in more than 50 countries and regions. To provide ongoing after-sales servicing, we have established service centers in countries including Thailand, Indonesia, Turkey, Korea, and Japan, and we seek to expand into more countries in the future.

1.What is Yundu's background?
Yundu was founded in Guangzhou, China, in 2001. We manufacture filling and food packaging machinery and provide sustainable packaging solutions for the pharmaceutical, food, and chemical industries.

2.In which countries do you have dealers?
We have distributors in Vietnam, Thailand, Philippines, Indonesia, Turkey and some European countries. Please let us know your location and we will have a distributor contact you.

3.Are you a reseller or manufacturer?
We are a manufacturer and also engage in international trade. We have built a distribution system from production to sales to logistics.

4.How do I choose the right filling machine for my business?
To help us suggest the best liquid filling machine for you, please provide us with the following specifications:
1.Product packaging (bottle or pouch)
2.Filling material (fluid, liquid, powder or granule)
3.Filling capacity (ml-L)4.Industry (food, pharmaceutical, chemical)
5.Filling speed (please provide daily production capacity data)
6.Budget
Once we have reviewed your specifications, we will quickly recommend the filling machine series that will meet your business requirements.

5.Do you provide customized filling machinery services?
Yes, first we will collect your product packaging, capacity, filling liquid, and applied industry information. Then, our technical team will design the filling head and product pack molds and suggest the motor that fits within your budget.

6.How many types of liquid filling machines do you offer?
We offer a diverse range of over 20 liquid filling machines, designed to meet various industry needs. Our expertise also includes complete liquid filling line solutions.

7.What kinds of liquids can your machines fill?
Our machines are versatile and can handle liquids, fluids, pastes, oils, and more. If you have a specific product in mind, let us know, and we'll provide a tailored solution.

8.Can I customize a liquid filling machine?
Absolutely! Customization is one of our specialties. Share the details of your liquid type, filling volume, and production capacity, and our team will design the perfect machine to match your requirements.

9.Can I visit your factory?
Of course! We welcome you to visit our factory to see our machines in action and discuss your project in person. Contact us to schedule your visit.