Pilot Coating Machine Laboratory Coater Water Base Solvent Base Acrylic

Price $80000.00 Compare
Min Order 1 Piece
Shipping From Anhui, China
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Anhui Furi Intelligent Equipment Co., Ltd.

VIP   Audited Supplier 3 years
Profile Certified by SGS/BV
FR-350
on-Site Installation & Commissioning
1 Year for Whole Machine
Roll Coater
Electric
Automatic
Wrapping Film
Steel Plate
PE
350mm
350mm
Gravure Roller/Comma Bar (Optional)
Max. 350mm
400mm
0-10m/Min
FURIMACH
Container
China, Anhui
Product Description
 
Pilot Coating Machine

Substrate: suitable for PET, release film, protective film, paper, graphene, high temperature tape and various roll materials.
Function: Pilot/ small scale coating production

Notes: Machine size, power, speed, heating type, etc. are customizable. All our coating machines support remote help. Coating method is determined by customer combined with customer's process requirement. We suggest comma bar coating unit & gravure roller coating unit/Micro gravure roller coating unit, flexbile for testing purpose.


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General specification:
 Item Spec Qty
>> Overview  
Roller width400mm 
Max. coating Width350mm 
Unwind core3    φ76.2MM 
Materialpaper core/PE core 
Unwind diametermaxφ350mm 
Rewind diametermaxφ350mm 
Heat typeelectrical heating 
Max.temperature130ºC 
Machine speed0-10M/min 
Web Guide precision±1mm 
Power source380V 50HZ 
Total powerapproximately 40kw 
Air source5Kg (prepared by user) 
Machine Size5900*2000*2200mm 
Main machine  
>> Unwind set 1 set
Unwind tensionmagnetic powder brake (2.5Kg) 
Unwind shaft76.2MM air shaft 
>> Pulling unit 1 set
Pulling steel rollermain drive steel roller φ125mm (0.75kw servo motor) 
Rubber press rollerφ110mm Rubber roller 
>> Drying chamber  
Drying Chamber Length1.5m/segment, 4 steel φ60 chrome  rollers /segment, 3 segments in total (4.5m) 
Air feederFrequency converter motor: inlet air 3kw, outlet air 2.2kw1 set
Drying chamberElectrical drying chamber3 segments
Drying chamber drive0.75kw servo motor 
>> EPC system (web guide) 1 set
>> Coating unit  
Coating typegravure roller coating 
Gravure roller size:φ120mm*400mm steel chrome
structure: integral shaft coupling  type
gravure spec: cell number specified by customer, slash gravure
)
drive:AC servo motor
 
Scraperfixed type scraper device
the angle between scraper and roll surface (scraper tangent) is between 50 and 60 degrees
material: aluminum alloy, with edge position and discharge notches
 
Press rollerO.D. φ120mm*400, steel shaft cover rubber
move: cylinder driven, automatically disengages when stopping.
 
Adjust rollerLeft & right tension manual fine tuning, aluminum alloy roller cover rubber 
Glue slotmaterial: stainless steel
arc design, coating without pulsation
manual lifting adjustment
 
Safety guard device  
>> 3-rollers cooling & laminating unit 1 set
Cooling compound rollerφ150mm  0.75kw servo motor 
Rubber press rollerφ110mm 
Straightening press rollerφ110mm 
>> Finished reel rewind section 1 set
Rewind typewith both center & surface rewinding 
Rewind motor0.75kw servo motor 
Rewind shaft76.2MM air shaft 
>> Electric system 1 set
Control systemSiemens PLC  
Operation panel7"LCD touch panel for setting tension, length, etc. 
Button switchFrance brand 
Control panelConnect type control box with button panel  
>> Other configurations  
Maintenance Mantainence tool box & manual book 

Comma bar coating:
No. ItemTechnical requirements
1Coating methodComma bar coating
2 StructureCoating bottom roller, comma blade, rubber press roller, transition roller, glue tray
3Coating bottom roller
  1. Material: Steel roller with surface chrome plated, ultra-fine grinding processing.
  2. Size: ¢260mm×400mm
  3. Hardness HV700-750, runout no more than 0.001mm
  4. Drive: AC servo motor drive, 0.75KW.
4Comma bar
  1. Material: Steel roller with surface hard chrome plated, high hardness treatment.
  2. Size: ¢160mm×400mm
  3. Drive: Cylinder drive swing arm.
  4. Gap control: Manual adjustment
5Rubber press rollerSize: 180mm*400mm
Material: Steel roller with rubber covered surface, hardness A70 °
6Transition rollerSurface super hard (HV500 or above) anode brown oxidation treatment and proofread dynamic and static balance, roughness Ra0.4.
7Glue trayFixed flat type, equipped with PTFE baffle on both sides. Stainless steel glue slot. The angle of the glue slot and the coating bottom roller is adjustable, and the height adjustable;
8OtherReserve space for adjustment

Micro gravure reverse coating
No. ItemTechnical requirements
1Coating methodMicro gravure reverse coating
2Micro gravure rollerMaterial: Steel roller, double bearings and dogtooth type, accessories should be easy to disassemble)
Size φ50*400mm
Drive: Servo motor drive and control.
3Press rollerThe two coating press rollers move with movement and can be precisely adjusted.
4Scraper
  1. Fixed scraper device, the angle of scraper and roller surface is 50-60 degrees, and as much as possible to close to film contact position.
  2. The scraper plate is made of aluminum alloy with scraper step positioning and a flow guiding slot.
  3. Scraper width 50mm, up lining plate width: 45mm, lower lining plate width: 40mm.
  4. The pneumatic back-pressure mode of the cylinder ensures that the force is uniform and the pressure gauge is adjustable.
5Adjustment rollerLeft and right tension is manually fine-tuned, to adjust unbalanced tension at web ends due to uneven material thickness
6Glue tray
  1. Glue slot made of 304 stainless steel, internal arc design. Coat without pulsation.
  2. Designed with buffer chamber adjustment: manual control to move up and down.

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