Precision Horizontal Mattress Foam Cutting Machine for Custom Foam Shapes

Product Usage and Applications

This state-of-the-art machine is predominantly designed for seamless horizontal slicing of multiple square sponges, all accomplished without the hassle of retracting the blade. Embracing fully automatic digital controls, it ensures exceptionally precise cutting, remarkably simple operation, and unparalleled production efficiency.

It can be optionally outfitted with a robust suction device, which anchors the sponge with enhanced firmness, delivering superior cutting precision. Ergonomically designed for heightened safety, it offers the flexibility of a two-piece knife holder box, perfect for achieving impeccable cuts on soft foam.

Detailed Photos

Cutter Crame

Experience precision at its finest with our fully automatic digital control system, which enables you to effortlessly set cutting thickness and foam density to your specific needs via the user-friendly control box.

LPC Console

Enjoy seamless operation with the automatic workbench that features an adjustable rotation speed, easily modified through the intuitive LPC console for optimal performance.

 

Product Parameters

Model Number	ESF011-3	ESF011-4
Worktable Diameter	Φ6000mm	Φ7000mm
Worktable Turning Speed	0-3.5rpm/min	0-3.5rpm/min
Cutting Dimension	4(pcs)x1500x2000x1200mm	5(pcs)x2000x3000x1200mm
Cutting Thickness	3-150mm	3-150mm
Knife Belt Length	8940mm	10000mm
Power	8.12KW	8.92KW
Machine Size	7000x6500x2550mm	7500x7000x2550mm
Machine Weight	3200kg	3500kg

The main products include

Our diverse range of pioneering products spans across various domains including the sofa forming foam machine, the innovative sofa nail buckle machine, the highly efficient sofa foot press machine, state-of-the-art mattress compressors, an advanced railing coating assembly line, bespoke furniture production lines, and cutting-edge automated sawing equipment.
Building upon this solid foundation, we have also expanded our product portfolio to include a new array of sofa-related equipment such as the advanced sofa spring nail buckle machine, the sophisticated sofa spring machine, the reliable sofa nail gun, the ergonomic sofa backrest machine, and the user-friendly sofa armrest phone.

Fiber Automatic-feeder, opening, weighting, filling system

Through the integration of PLC programmable control, a seamless and efficient operation is achieved, allowing a single operator to manage and execute the entire process independently with remarkable ease:

feeding →opening→automatic weighing →filling, achieving an impressive filling frequency of approximately 180-200 pieces per hour

This sophisticated setup ensures seamless automation encompassing automatic delivery, fiber opening, a precise mixing container, and filling equipped with scale measurements.

With the power of PLC programmable control, the entire process is effortlessly managed by one individual: Feeding →Opening →Automatic weighing →Filling. This system accomplishes an outstanding filling rate of about 180-200 times per hour.

Fiber Mix Opening and Filling System
This system expertly combines two short fibers of varying specifications, meticulously feeding, mixing, opening, and filling them according to precise proportions for superior results.

Company Profile

 

Shenzhen XINQUNLI Machinery Co., Ltd.

Established in January 1995, Shenzhen XINQUNLI Machinery Co., Ltd. stands as a pioneering force in China's R&D and manufacturing of Sofa, Bed, and Woodworking machinery. As a frontrunner in the industry, we boast unmatched competitiveness in product innovation, technological advancement, production, manufacturing, and sales services. Our products are held in high esteem, capturing widespread acclaim in the market.
Our unwavering commitment is centered on advancing the industrial landscape of sofa and furniture manufacturing. Through the pillars of standardization, mechanization, and informatization, we empower sofa enterprises to thrive. Pledging to perpetual research and development, our mission is to infuse flexibility and intelligence into Sofa and Furniture manufacturing.

Our expansive operations encompass three major factories:

1. Specializing in the design and manufacture of comprehensive sofa, pillow, and cushion production lines.
2. Cutting-edge CNC contour cutting machines, featuring both horizontal and vertical configurations with precision circle knives.
3. State-of-the-art automatic woodworking machines tailored for sofa and furniture factories.
Our distinguished R&D team, comprised of seasoned engineers and skilled employees, excels in independent research, design, and production. Coupled with a comprehensive after-sales service system, we deliver unparalleled support and innovation.

Our distinguished R&D team, comprised of seasoned engineers and skilled employees, excels in independent research, design, and production. Coupled with a comprehensive after-sales service system, we deliver unparalleled support and innovation.

Our flagship offerings include: sofa forming foam machines, sofa nail buckle machines, sofa foot press machines, mattress compressors, railing coating assembly lines, bespoke furniture production lines, and automated sawing equipment, among others.

Expanding on this foundation, we've introduced an innovative range of equipment such as the new sofa spring nail buckle machine, sofa spring machine, sofa nail gun, sofa backrest machine, and sofa armrest phone, further enriching our sofa-related product suite.

Certifications

Our distinguished products proudly bear the CE product certification and have successfully passed numerous quality index tests conducted by the esteemed National Woodworking Machinery Testing Center. We are honored to have been awarded an impressive 52 national technical patents, alongside a collection of prestigious honorary titles.

Moreover, our company boasts an exceptional professional technical team, dedicated to offering our valued clients unparalleled technical consultation, meticulous factory process planning, and the provision of cutting-edge mechanical products and services.

Sofa Machinery Patent Certificate: 4, complemented by 7 Honorary Certificates.
Woodworking Machinery Patent Certificate: 5, accompanied by 8 Honor Certificates.
Automation Machinery Certificate: 5, along with 5 Honorary Certificates.
Non-standard Customized Mechanical Certificate: 8, paired with 10 Honorary Certificates.

Packaging & Shipping

Q1: Are you factory or trading company?
A1: We are the manufacturer and we have 28 years factory experience. As only the machine made by ourselves, the quality can be trusted, and the most important thing is that we can do better after-sales service. We know how to fix the problem of every part easily, so welcome to visit to our factory.

Q2: I need your machine, can you give me some suggestions?
A2: Sure, we will give suggestions of the most suitable machine. Before that, we need to know some information, such as day/month capacity, process materials, Production process, etc., to determine the main parameters.

Q3: What should I do if we are not able to operate the machine when we receive it?
A3: We will send you the operation manual and video demonstration instruct you. Besides, we have professional after-sale group to customer 's site to solve any problems.

Q4: How could I get the spares on machines?
A4: We will send extra sets of easy broken spares and accessories, like blade, knife head, PVC hose, screw rod etc. Non-artificial damaged spares will be sent freely and shipping free during 1 year's warranty.

Q5: Is there any insurance which I pay for to guarantee I will get the right machine?
A5: We are an onsite check supplier from MIC. Trade Assurance provides quality protection, on time shipment protection and 100% safe payment protection. Our factory already highest stars of the grade.

Q6: What's the payment terms and trade terms for customers?
A6: You need to pay 30% as prepayment at first, then we will start to make production. When the machine is completed, we will send pictures or videos to you, and then you need to pay the balance. We will ship the machine to you after we receive your full payment.

Q7: How long is the delivery time?
A7: For standard machines, it will be 7-10 days; For non-standard machines and customized machines according to clients' specific requirements, it will be 15 to 30 days.

Q8: Do I need to pay for the extra cost like tax or duty?
A8: It is the buyers' responsibility to pay the custom duty.The shipping fee will not include the tax, please pay attention to this.