Audited Supplier
Descriptions of the functions
-- The drive unit is equipped with an advanced motor and reducer system, facilitating seamless pipe rotation and ensuring smooth transportation along precision-engineered rails.
-- The idler unit is meticulously designed to support the pipe in perfect harmony with the drive unit, providing stability and balance.
-- The rollers' distance can be effortlessly adjusted to accommodate a variety of pipe or tank diameters, offering unmatched versatility.
-- Sophisticated variable speed controls empower operators to fine-tune the rotation speed, achieving precision and excellence in welding operations.
-- Features robust safety mechanisms, including cutting-edge overload protection and easily accessible emergency stop buttons for enhanced safety.
Conventional Rotator Design Features:
It is extensively utilized in welding, installation, and polishing of cylinders across sectors such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipeline, boilers, shipyards, steel structures, nuclear power, and numerous other industries.
Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and efficiency. Our heavy-duty, resilient turning rolls are crafted to endure the toughest, most demanding conditions. The powered drive units feature a sophisticated five-function pendant with a variable speed potentiometer, granting the operator complete mastery over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to accommodate changes in workpiece diameter with precision.
Innovatively designed steel-rubber combination rollers provide substantial bearing capacity and robust driving power. Equipped with an inverter for stepless speed regulation, it offers an expansive speed range with high precision and significant starting torque.
Wuxi Weldsuccess supplies premium welding rotators in a wide range of capacities (e.g., 1 ton to over 1000tons), catering to diverse workpiece sizes.
Product Parameters
| Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
| Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
| Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
| Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
| Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
| Adjust Way | Bolt adjustment | |||||||
| Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
| Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
| Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
| Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
| Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
| Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
| Color | RAL 3003 RED+9005 Black | |||||||
| Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
| Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
| Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
| Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
| Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
| Adjust Way | Bolt adjustment | ||||||||
| Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
| Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
| Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
| Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
| Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
| Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
| Color | RAL 3003 RED+9005 Black | ||||||||
| Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. | ||||||||
CR CE rollers boast an all-fabricated-steel base construction with versatile wheel carriages that can be adjusted to fit vessels of different diameters while maintaining a consistent centre-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, operates two robust reduction worm and wheel gearboxes for enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronous rotation. Both rolls feature lifting holes on the frames for easy maneuverability. Control boxes are IP55 rated and incorporate advanced variable frequency AC control systems with full CE certification. Our commitment to quality is further affirmed by ISO 9001:2015 certification, ensuring that all products meet rigorous safety standards in the weld automation industry.
WorkShop
With over 20 years of specialized expertise in the field of welding rotators,, welding positioners, and welding manipulators,
We proudly operate 6 state-of-the-art production lines and serve a global clientele across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking and ISO9001 Quality Management System certification,, guaranteeing adherence to international standards while delivering exceptional performance..
Leverage our extensive experience and benefit from our ability to support customization tailored to your needs.
Our guiding principle is 'Customer demand first, product quality, and business reputation foremost.' We are dedicated to nurturing long-term relationships with our valued clients.
Company Overview
Certifications of Product Excellence
Warranty and After-Sales Service
1. We offer a 12-month warranty for complete machine quality assurance.
2. Within this period, for any issues attributable to machine defects, we will assume full responsibility.
3. Beyond the warranty period, enjoy complimentary technical advisory support throughout the machine's lifespan.
4. On-site engineer service is also available as necessary to meet your requirements.
Frequently Asked Questions:
- Q: Are you a factory or a trading company?
A: We are both a direct manufacturer and a trading company, ensuring you receive the best of both worlds.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is located in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. It takes approximately 2 hours to drive from Shanghai to Wuxi..
3) Q: How does your factory ensure quality control?
A: Quality is our top priority. Our factory has achieved ISO approval, SGS reports, and holds a CE certificate.
4) Q: Does your company accept CIF pricing?
A: Yes, we clearly state CIF prices in our quotes, adjusting for different destination ports and seasonal variations.
5) Q: Is it possible to have my logo on the product?
A: We offer customized logo services, with an additional fee for logo design or you can provide your own logo. Please provide.
6) Q: Can your equipment be customized?
Site Operations
Machining Equipment
Packaging
Container Loading for Delivery
