Professional High Toughness GB/T 10179 Iir Shock Absorber for Heavy Machinery

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Ningbo Zhongmu Rubber Products Co., Ltd

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Profile Certified by SGS/BV
Issue 100% Recall
180 Sky
Rubber Steel
ISO10012, ISO/TS16949, ISO9001
Chassis System
Yes
Chassis System
Automobile, Vessel, Machinery, Railway, etc.
Industrial Shock Absorber
Durable
Rubber Sealing Part
Anran
Packaging Bag; Cardboard Box
China Hebei
8708809000
Product Description
The rubber absorber is a type of equipment that converts mechanical vibration kinetic energy into heat energy, which is then absorbed by the high elastic deformation properties of the rubber material.
Its core functions encompass:
Energy dissipation: It consumes vibration energy by utilizing viscous shear and elastic hysteresis effects.
Momentum isolation: It blocks the vibration transmission path, thereby reducing the risk of system resonance.
Buffer protection: It absorbs shock loads and extends the service life of the equipment.
Zhongmu Rubber is dedicated to developing both existing and new products, offering customers high-quality, high-performance isolation solutions.

 

We meticulously select the optimal materials and produce parts that exhibit high performance, stability,and are equipped with advanced automation.
Our products boast excellent elasticityand wear resistance,ensuring stability even in the most extreme environments.
With a comprehensive team of technical experts,we are able to customize products for our customers and provide timely solutions.
We strictly adhere to our qualitycontrolsystem,and have become a direct orindirect supplier to many renowned enterprises worldwide.
1.Typical construct type comparison
structured typestructure characteristics Dynamic performance parametersapplication scenarios
Solid compression typeSingle rubber column (no reinforced layer)Scirrhosity ShoreA70-90Low-frequency and large-amplitude industrial equipment
Fiber enhancement typeRubber matrix + aramid fiber woven meshshear modulus15MPaEarthquake absorption of high-speed rail transit
Metal nested typeAluminum alloy shell + rubber liningradial rigidity 500N/mmGenerator set vibration isolation
Multi-layer compoundNBR base layer + EPDM damping layer + silicone surface layerthermal adaptability -50~+200ºCSemiconductor equipment precision vibration isolation

2.Classical structure and its classification
structure typeoperational principletypical parameterapplication scenarios
Compressed shock absorberThe rubber column is deformed by the axial compressionScirrhosity60-90 ShoreA,compression ratio30%Car suspension, machine tool shock absorption
Cut-type shock absorberRubber sheets produce shear deformation under shear sheetsshear modulus10MPa,thickness2-5mmElectronic equipment, building vibration isolation
Compound shock absorberRubber + spring / hydraulic pressure works togetherNonlinear stiffness characteristics, with adjustable dampingHeavy machinery, high-speed rail track
Damage linerThin-walled rubber sleeve covers the rotating shaftradial rigidity 50-500N/mm,friction(al) coefficient 0.1-0.3Rotary shaft frame vibration control

3.Material type selection system
Rubber typedynamic modulus (MPa)temperature range(-40ºC~+150ºC)oil resistivity (70#)Typical application
NBR2-5-40ºC~+120ºCVolume change rate<10%Automobile shock absorber, hydraulic cylinder bushing
EPDM3-8-50ºC~+180ºCVolume change rate<5%Building vibration isolation cushion, wind power sealing
SBR2-4-20ºC~+100ºCVolume change rate<15%Industrial floor damping pad
IIR1-3-40ºC~+80ºCVolume change<8%Precision instrument vibration absorber

4.International standard and test range
criteriontest projecttechnical requirement
ISO 9001quality management systemWhole-process traceability
GB/T 10179Experimental method of rubber shock absorberThe deformation was <20% after 10 ^ 6 cycles
ASTM D3452Schematic drawing testRehome rate is> 70%
IEC 60068-2-6Environmental experiments-40ºC ~ + 85ºC cycle aging

5.Failure mode and structural improvements
failure mode analysis of causes Improve the plan
surface checking UV aging (> 2000h exposure)Add UV absorber (carbon black N330)
The central hole collapsedLocalized overload (> 150% rated load)Set the safety factor (≥2.5)
Damage recessionLiquid erosion (ASTM D471 test)HNBR oil resistant rubber
Install stress crackingTaper fitting (H7 / p6)Add flexible spacer (Shaw 30-50A)

6.Typical application scenarios and product types
device typeApplication site vibration performance Type of shock absorberType of shock absorber
excavatorRotary turning platform and walking mechanismLow-frequency (2-10Hz) axial vibrationCompressed shock absorberHardness of Shore A 70-90, compression rate of 30%
craneHanging arm, balance beamIntermediate frequency (10-50Hz) torsional vibrationCut-type shock absorberShear modulus of 15MPa, 5-8mm in thickness
loaderHanging arm, balance beamHigh-frequency (50-200Hz) random vibrationCompound shock absorberRubber + metal skeleton, with a damping ratio of ζ =0.8-0.9
road rollerShbrator, self-walking wheelImpact load (5-10ms pulse)hydraulic bufferAbabsorbed energy 200 kJ with response time <50ms
shield tunneling machineSpindle drive, pipe segment assembly machineMulti-axial synchronous vibration (axial + radial)3 D shock absorption moduleFlexible connection design, torsional torque 500 N·m

Ningbo Zhongmu Rubber and Plastic Products Co., Ltd. was established in 2015. lt is an integrated industrial and trade company specializing in research and development,manufacturing, and sales. The sales office is situated in Ningbo, a significant port city known for its trading activities in China. The factory is located in Julu County, Hebei Province, within the largest rubber and plastic industry cluster in northern China. The company boasts a clean factory building spanning 3,500 square meters and currently employs 50 staff members, including 5 managers and 7 professional and technical personnel. We leverage the world's advanced technical expertise, material research and development capabilities, product design capabilities, and rapid production response to assist customers in overcoming technical challenges. Our commitment is to the global market, offering standardized and customized solutions for various sectors of the automobile industry and general industry. We provide OEM and ODM research development, and production services to esteemed customers worldwide. We are the reliable partner you seek, the perfect choice for you!
Q1. May l apply for a sample?

Of course, we can provide 2 to 5 samples, but please note that the shippingcosts for the samples and any necessary mold development fees will beyour responsibility.

Q2.Can l apply my own logo or design to the product?

Certainly, we offer OEM/ODM services; you can apply your own logo and design on the products.

Q3. Do you have your own factory?

Yes, we are a company that integrates industry and trade. We sincerelyinvite you to visit our company and factory. As a professional supplier of rubber and plastic products, we are able to provide OEM/ODM services toour customers.

Q4.Howis the production capacity of your factory?

The production capacity for standard parts can reach 200,000 units permonth, whereas the production of custom parts needs to be determined separately according to specific specifications.

Q5. How long is the delivery time for the order?

Once the order is confirmed, the usual delivery time is approximately 15 tc20 days. For general products, delivery can generally be made within 5 days.

Q6. What is your payment method?

After the order confirmation, a deposit of 30% of the total amount is re-quired to be paid via T/T, with the remaining 70% to be settled before the product is completed and ready for shipment. For long-term cooperative clients,the payment terms can be negotiated separately.

Q7.What materials do your factory primarily produce products from?

Our products encompass a variety of materials including rubber, plasticand polyurethane.

Q8.What should ldo if ldon't have the blueprints?

You may send the samples to our company, and we will proceed with replication based on the samples, or if vou can provide a dimension sketch. We will also provide you with the best solution.

Q9. How can l understand the production status of my products if l do not visit your company in person?

Our company will provide a detailed production schedule and report theproduction progress to you weekly through videos or pictures, ensuring.
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