Audited Supplier
Hyperfore economical (manual) pigging system mainly consists of a launching station, a receiving station, and a pig. There are two types of manual pigging system, type 1 is the pig has to be manually removed from the receiving station,type 2 the pig can be sent back to the launching station by driiving force when it reaches the receiver.
Economical (Manual) Pigging System
- Economical and Cost-effective
- Fast return on investment, normally 3-6months
- Suitable for simple applications in liquid food, pet food, cleaning detergent, chemicals, lithium battery and other industries
- Effectively reducing your material waste
- Effectively saving your cost
- Recover 99.5% plus of the residual product in pipeline
Features:
1·The launching station and receiving station can be cleaned together with the pipeline when CIP.
2.When entering the station, the pipeline pig can be firmly fixed.
3.·Automation components can be further upgraded at any time.
4.·Low maintenance and operation costs.
5.Efficient modular design can be integrated into the existing process pipeline
The following specifications are provided:
Din11850 Series II standard:
DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150
ISO standard:
1",1.25",1.5",2",2.5",3",3.5",4",5",6
Manual launcher 
Manual launcher(SUS316L)-Trip-clamp connection-ISO series
| Part Nr. | size | A(mm) | B(mm) | C(mm) | D(mm) |
| DMSSKBAT025A-A1 | 1" | 186.5 | Φ25.4*1.5 | Φ25.4*1.5 | Φ25.4*1.5 |
| DMSSKBAT032A-A1 | 1.25" | 189.5 | Φ31.8*1.5 | Φ25.4*1.5 | Φ25.4*1.5 |
| DMSSKBAT038A-A1 | 1.5" | 192.1 | Φ38.1*1.5 | Φ25.4*1.5 | Φ25.4*1.5 |
| DMSSKBAT051A-A1 | 2" | 250.5 | Φ50.8*1.5 | Φ25.4*1.5 | Φ25.4*1.5 |
| DMSSKBAT064A-A1 | 2.5" | 260.5 | Φ63.5*2.0 | Φ31.8*1.5 | Φ25.4*1.5 |
| DMSSKBAT076A-A1 | 3" | 315.5 | Φ76.1*2.0 | Φ38.1*1.5 | Φ25.4*1.5 |
| DMSSKBAT089A-A1 | 3.5" | 340.5 | Φ88.9*2.0 | Φ50.8*1.5 | Φ25.4*1.5 |
| DMSSKBAT102A-A1 | 4" | 414.1 | Φ101.6*2.0 | Φ50.8*1.5 | Φ25.4*1.5 |
| DMSSKBAT127A-A1 | 5" | 530.6 | Φ127.0*2.0 | Φ63.5*2.0 | Φ25.4*1.5 |
| DMSSKBAT152A-A1 | 6" | 533.6 | Φ152.4*2.0 | Φ76.1*2.0 | Φ25.4*1.5 |
Manual launcher(SUS316L)-Trip-clamp connection-DIN series
| DMSSKBAD025A-A1 | DN25 | 197 | Φ29*1.5 | Φ29*1.5 | Φ29*1.5 |
| DMSSKBAD040A-A1 | DN40 | 202.5 | Φ41*1.5 | Φ29*1.5 | Φ29*1.5 |
| DMSSKBAD050A-A1 | DN50 | 255 | Φ53*1.5 | Φ29*1.5 | Φ29*1.5 |
| DMSSKBAD065A-A1 | DN65 | 287.2 | Φ70*2 | Φ41*1.5 | Φ29*1.5 |
| DMSSKBAD080A-A1 | DN80 | 328.2 | Φ85*2 | Φ41*1.5 | Φ29*1.5 |
| DMSSKBAD100A-A1 | DN100 | 409.8 | Φ104*2 | Φ53*1.5 | Φ29*1.5 |
| DMSSKBAD125A-A1 | DN125 | 469.8 | Φ129*2 | Φ70*2 | Φ29*1.5 |
| DMSSKBAD150A-A1 | DN150 | 531.5 | Φ154*2 | Φ85*2 | Φ29*1.5 |
Manual Receiver
Manual receiver (SUS316L) - Tri-clamp connection - ISO series
Part No. | Size | A | B | C |
DMRSKBAT025A-A1 | 1" | 128.9 | Φ25.4*1.5 | Φ25.4*1.5 |
DMRSKBAT032A-A1 | 1.25" | 181 | Φ31.8*1.5 | Φ31.8*1.5 |
DMRSKBAT038A-A1 | 1.5" | 188.9 | Φ38.1*1.5 | Φ38.1*1.5 |
DMRSKBAT051A-A1 | 2" | 235 | Φ50.8*1.5 | Φ50.8*1.5 |
DMRSKBAT064A-A1 | 2.5" | 259.7 | Φ63.5*2.0 | Φ63.5*2.0 |
DMRSKBAT076A-A1 | 3" | 298.7 | Φ76.1*2.0 | Φ76.1*2.0 |
DMRSKBAT089A-A1 | 3.5" | 327.9 | Φ88.9*2.0 | Φ88.9*2.0 |
| DMRSKBAT102A-A1 | 4" | 306.9 | Φ101.6*2.0 | Φ101.6*2.0 |
DMRSKBAT127A-A1 | 5" | / | Φ127.0*2.0 | Φ127.0*2.0 |
DMRSKBAT152A-A1 | 6" | / | Φ152.4*2.0 | Φ152.4*2.0 |
Part No. | Size | A | B | C |
DMRSKBAD025A-A1 | DN25 | 150.9 | Φ29*1.5 | Φ29*1.5 |
DMRSKBAD040A-A1 | DN40 | 190.9 | Φ41*1.5 | Φ41*1.5 |
DMRSKBAD050A-A1 | DN50 | 226.4 | Φ53*1.5 | Φ53*1.5 |
DMRSKBAD065A-A1 | DN65 | 259.7 | Φ70*2.0 | Φ70*2.0 |
DMRSKBAD080A-A1 | DN80 | 321.9 | Φ85*2.0 | Φ85*2.0 |
DMRSKBAD100A-A1 | DN100 | 304.9 | Φ104*2.0 | Φ104*2.0 |
DMRSKBAD125A-A1 | DN125 | Φ129*2.0 | Φ129*2.0 | |
DMRSKBAD150A-A1 | DN150 | Φ154*2.0 | Φ154*2.0 |
Hygienic Pigging System and Solutions -Professional Supplier
HYPERFORE is an experienced manufacturer of hygienic pigging system in China. We were established in 2005. And the product recovery systems we design and manufacture are manual, automatic, sanitary and aseptic. At the same time, we also provide hygienic pigging system solutions for all kinds of industries.Hyperfore has been engaged in high-quality recovery pigging system research and development. Meanwhile, we continuously update the pigging technology. Our pigging products like pigging stations and sanitary pigs are cost-effective. And they meet customers' special requirements.
Nowadays, we are so honored to provide our high-quality and economical product recovery systems and services to the global clients. Meanwhile, these clients are active in various industries. For instance, dairy products, beverage, edible oil, pharmaceutical, cosmetics, cleaning liquid, hotpot sauce, lithium battery slurry, paint and coatings, curry sauce and any liquid product that is pumped and transferred in pipeline.
Hyperfore is a professional and responsible company.Because our most important goal is to raise customers' competitiveness. Certainly, the interests of our customers are what we care most.
- Hyperfore has extensive experience in pigging system solutions. We boast a professional technical team, excellent after-sales service, fast delivery, professional industry certificates, and numerous successful cases.
Hyperfore provide high quality, advanced pigging system(liquid product recovery system), customized pigging solutions for sanitary, hygienic process applications.
Our proven pigging solutions are widely used in hygienic and sanitary applications such as food, sauce,dairy, beverage, candy, liquid detergent, shampoo, toothpaste,chemicals, pharmaceuticals, paints and coatings and so on.
We provide both pigging projects and liquid product recovery products such as pigging system, pipeline pigs, special valves, pig detection unit, pigging system control and automation, operation training and much more.
We provide high quality spare parts with high levels of technical service and support.
1.What is a manual pigging system?
Manual pigging systems, as the name implies, use manual control to launch and receive the pipeline pig. For Hyperfore manual pigging system, the pig can be manualled removed from the receiving station at the end of pigging. And the pig can also return to the launcher waiting for the next process after the pigging .
2.How does a pigging system work?
A pigging system works by using a specialized device called a "pig" to clean, recover product, or inspect pipelines. The pig is inserted into the pipeline and propelled by the product or a separate propellant. It cleans the pipeline walls, recovers residual product, and can perform various tasks, improving efficiency and reducing waste.
3. What are the benefits of pigging?
Hyperfore pipeline pigging offers benefits such as enhanced product recovery, reduced waste, improved operational efficiency, and minimized downtime through effective cleaning and inspection of pipelines.
