Audited Supplier
Customized
Rigid
Flow Production Line
Comprehensive
Product Line
Intelligent Manufacturing
ISO, CE
New
Automatic
Overseas Third-Party Support Available
Running Speed: 45m/Min
10 T
3 T
Control Range 0-100kN
380± 20%
50Hz± 5%
0-40ºC
Liaoning JinRong
40 Feet Container or Customized
Customized
China
Product Description
The production of concrete sleepers in China is the first mock examination in 5 minutes (10 pieces per mold); Generally, 12 molds are produced in 1 hour, and 120 pieces are produced in 1 hour; The main consideration is the level of technical proficiency of the workers. The parameters, configuration, and price of the equipment are as follows:
120 Pieces/Hour Concrete Sleeper Production Line
1.Automatic rail sleeper palletizing machineProduct Overview:
The automatic palletizing machine for railway sleepers is used to shovel and transport the qualified railway sleepers from the finished roller conveyor to the outbound position, and stack them into 4-5 layers according to the outbound requirements; According to the type of sleeper, the sleepers are separated by shims (the upper and lower shims should be aligned and placed as close as possible to the rail groove position).
5500mm * 1435mm rack, H-beam made running beam, 3T electric hoist, 2 * 1.5kW, 30m/min drive device, 300 wheel sets, palletizing rack made of rectangular tubes, Ø 89X8 seamless tube guide, palletizing machine, and operating system.
2.Finished Rail Sleeper Roller Table Group
Product Overview:
The finished rail sleeper roller conveyor is used to transport the rail sleepers that have been demolded by the flipping demolding machine to the palletizing machine position. The elastic finished rail conveyor in Group A is equipped with an elastic buffer device to reduce the impact of the flipping demolding machine on the roller conveyor frame, while the finished rail conveyors in Groups B and C are equipped with a guide device to prevent the rail sleepers from deviating during transportation.
A group elastic finished product roller conveyor: 12000mm * 1100mm * 635mm, B group finished product roller conveyor: 12000mm * 1100mm * 635mm, C group finished product roller conveyor; 4KW motor, ZQ25 reducer, rollers, and channel steel are used to make roller racks.
3.Flip demolding machine
Product Overview:
The flipping demolding machine flips the cured rail sleeper mold 180 degrees from the steel mold transport roller to the elastic finished product roller of Group A. After the rail sleeper demolding is completed, the rail sleeper mold is flipped back onto the steel mold transport roller; The flipping demolding machine adopts hydraulic locking hooks to prevent the rail sleeper mold from falling off during the flipping process, making production safer and more reliable.
4.Roll Table for Steel Mold Transport
Product Overview:
The steel mold transportation roller conveyor is used to transport the rail sleeper mold from the flipping demolding machine position to the cleaning platform position, then to the steel bar insertion position, the prestressing tensioning position, the concrete distribution position, the vibration table, and finally to the edge and groove cleaning position; The production line transports rail sleeper molds.
12M roller rack, made of 18 # channel steel roller rack, 312 cast steel bearing seat; 4KW motor, cycloidal pinwheel reducer, Ø 190 roller, chain, sprocket.
5.Electric Grouping Lateral Moving Machine
Product Overview:
The electric grouping and transverse moving machine is used to divide the steel tendons that have been passed through the plate upsetting head into plates according to the length of the rail sleeper by the plate splitting and stretching machine, and then move them into the rail sleeper steel mold through the transverse moving frame after completion.
6. Electric Lateral Movement Machine
Product overview:
Transport the sleeper mold from the tensioning roller to the distribution roller; the equipment consists of a trolley frame, lifting airbag, running mechanism, motor, reducer, wheel set and operating cabinet.
HT200 lifting airbag and electric traverse machine use stainless steel drag chain, rated load 6T
7. Molding Machine
Product overview:
The main function of the formwork machine is to tilt the steel formwork after demoulding by 60°, and use special tools to clean the sleeper mold; clean the concrete ballast and sticky skin in the mold, and inspect the mold. The template is cleaned with a high-pressure air gun. The advantage of using a high-pressure air gun to clean the template is that it does not damage the smoothness of the internal surface of the template, and it is quick and labor-saving; when installing the sleeve, it is strictly forbidden for the release agent to contact the sleeve.
110-80 oil cylinder, 6312 bearing seat, oil tank capacity 110L, mold erecting machine hydraulic station, rated pressure 10MPa, mold erecting machine operating table.
8.Spray Release Agent Equipment
Product Overview:The coating agent should be applied in an appropriate amount and should not accumulate in the template. After spraying, check if there is a small amount of release agent left in the corners of the template, and wipe it clean with a cloth if necessary. The demoulding agent inside the template should be applied completely, which has a significant impact on demoulding efficiency and the smoothness of the rail sleeper surface.
600L mold release agent mixing tank, maximum flow rate 22L/min diaphragm pump, FD atomizing air nozzle; Blender with release agent, can be connected to steam heating.
9.Prestressed Tensioning Machine
Product Overview:The prestressed tension is to stretch the prestressed steel bar in the sleeper mold to the design tensile value, and keep the tension nut after 60 seconds to complete the prestressed tension work. (It is required to check the wire position during the tensioning process to ensure that the wire position is normal).
1000KN force sensor; Rated pressure 31.5MPa; System accuracy: better than ± 1%; Rated flow rate of the system: 33L/min; Installed capacity: 11KW; Effective capacity of fuel tank: 210L.
10.Material Distribution Machine
Product Overview:The fabric machine is used to supply concrete to the 2 * 4 rail sleeper molds. Concrete is fed in batches and vibrated simultaneously by a high-frequency vibrator. Compaction starts from the feeding process and continues until the ideal concrete density is achieved. During pouring, the height of the concrete is checked for deviation.
1.8m3 storage hopper, 2100mm rail sleeper, 2000mm inner rail, walking speed
of 30m/min, variable frequency control, pneumatic switch valve.
11.Pre Vibration Lifting Roller Table/Vibration Table Lifting Roller Table
Product Overview:The pre vibration lifting roller conveyor is used to lower the rail sleeper mold horizontally moved by the electric transverse moving machine onto the high-frequency pre vibration device; After the pre vibration is completed, lift the rail sleeper mold and then transport the mold to the vibration table lifting roller conveyor; The roller conveyor of the vibration table lowers the rail sleeper mold onto the vibration table, and after the vibration is completed, the rail sleeper mold is lifted and transported to the next workstation.
12M roller rack, made of 18 # channel steel roller rack, 312 cast steel bearing seat; 4KW motor, cycloidal pinwheel reducer, Ø 190 roller, chain, sprocket, 200 lifting airbag.
12.High frequency pre vibration device/vibration table
Product Overview:
The high-frequency pre vibration device is used to vibrate the concrete while feeding it. Vibration starts from feeding until the ideal concrete density is reached. During pouring, the concrete height is checked for deviation. After pre vibration is completed, it is vibrated again at the vibration table position to achieve the best concrete density.
The high frequency pre-vibration device consists of 4 vibration tables, each table is equipped with 2 1.5KW vibrators, 1100mm*1600mm vibration tables.
13.Production Line Control System
Product Overview:
Production line control system is mainly for the electrical control of production line equipment;
Automatic sleeper palletizing machine control, rollover stripping machine control, steel mold transport roller table control, electric cross transfer machine control and shaking table control.
14.Maintenance Temperature Automatic Control System
Product Overview:
Maintenance temperature automatic control system is mainly based on setting the temperature control curve to automatically control the amount of steam into the maintenance tank or maintenance area temperature; The final acceleration makes the concrete reach the strength, and the maintenance is divided into four stages: static stop, heating, constant temperature and cooling.
AI-719 temperature controller, industrial computer, 19-inch LCD display, smart phone operating APP software, automatic temperature control software.
15.Automatic hanger
Product Overview:
The automatic hanger is used to lift the vibrated rail sleeper mold onto the transport roller conveyor to the maintenance station, and then lift the cured rail sleeper mold onto the flipping demolding machine station; Used for lifting rail sleeper molds.
1.8m3 storage hopper, 2100mm rail sleeper, 2000mm inner rail, walking speed of 30m/min, variable frequency control, pneumatic switch valve.
16. Sleeper Mold
Product Overview:
The rail sleeper mold is mainly used for forming concrete rail sleepers; When making rail sleeper molds, it is required to consider the ability to withstand rail sleeper tension without deformation.
17.Steel Processing Equipment
Product overview:
The steel bar processing equipment is mainly the fabrication and processing of sleeper steel bars, including the blanking and upsetting of pre-stressed steel bars in fixed length; Processing of spring ribs and stirrup;
The steel bar processing equipment consists of a fixed-length steel bar cutting machine, a digital display full-automatic stirrup machine, a spring coiling machine, a spring welding machine and an upsetting machine.
1.Automatic rail sleeper palletizing machine
| Model | MDJ-200 | MDJ-200-2 | MDJ-400 | |
| Running the motor | Power(KW) | 2*1.5 | 2*1.5 | 2*1.5 |
| Speed(r/min) | 1380 | 1380 | 1380 | |
| Current(A) | 2*4.3 | 2*4.3 | 2*4.3 | |
| Lifting motor | Power(KW) | 4.5 | 4.5 | 4.5 |
| Speed(r/min) | 1380 | 1380 | 1380 | |
| Current(A) | 11 | 11 | 11 | |
| Rated lifting capacity | 1T | 1T | 1.5T | |
| Lifting height | 2100mm | 2100mm | 1750mm | |
| Walking speed | 30m/min | 30m/min | 30m/min | |
| Lifting speed | 8m/min | 8m/min | 8m/min | |
| Wirerope(Rope diameter mm) | 13 | 13 | 13 | |
| Controller | Handheld remote control | Handheld remote control | PLC+Touch Screen | |
| Operation cabinet | 500*600*300 | 500*600*300 | 900*500*850 | |
| Motor control mode | Frequency conversion control | Frequency conversion control | Frequency conversion control | |
| Positioning method | Proximity switch | Proximity switch | Proximity switch | |
| Locking hook method | - | - | Cylinder | |
| Lifting direction | One-way | Two-way | One-way | |
| Number of lifted rail sleepers | 2 pieces | 2 pieces | 4 pieces | |
| control mode | Semi automatic/remote control | Semi automatic/remote control | Fully automatic | |
| Dimensions of palletizer | Length(mm) | 2192 | 2192 | 2192 |
| Width(mm) | 1680 | 1680 | 4000 | |
| Height(mm) | 3386 | 3386 | 3386 | |
| Dimensions of palletizing rack | Length(mm) | 6000 | 6000 | 6000 |
| Width(mm) | 2650 | 2650 | 6850 | |
| Height(mm) | 4250 | 4250 | 2664 | |
2.Finished Rail Sleeper Roller Table Group
Technical specifications:
| Model | CPGD-II | CPGD-III | CPGD-IV | |
| Group A motor | Power(KW) | 3 | 4 | 4 |
| Speed(r/min) | 1420 | 1440 | 1440 | |
| Current(A) | 6.8 | 8.56 | 8.56 | |
| Group B motor | Power(KW) | 3 | 4 | 4 |
| Speed(r/min) | 1420 | 1440 | 1440 | |
| Current(A) | 6.8 | 8.56 | 8.56 | |
| Rated transport weight(T) | 4.5 | 6.5 | 6.5 | |
| Roller width(mm) | 880 | 880 | 880 | |
| Conveyor speed(m/min) | 30 | 30 | 30 | |
| Length of Group A(mm) | 10000 | 12000 | 12800 | |
| Length of Group B(mm) | 10000 | 12000 | 12800 | |
| Length of Group C(mm) | 6000 | 8000 | 6400 | |
| Wheel diameter(mm) | 110 | 110 | 110 | |
| Track width(mm) | 600 | 800 | 800 | |
| Adjustable rail sleeper gear | - | - | √ | |
| Motor control mode | Ordinary | Ordinary | Frequency conversion | |
| Product oriented | √ | √ | √ | |
| Waste residue recycling | - | - | √ | |
| Transport rail sleeper model | Double-block sleepers | Pre stressed long pillow | Pre stressed long pillow | |
| Control mode | Operational box | Operating teller | Operating teller | |
| Dimensions of the roller conveyor for Group A ammunition production products | Length(mm) | 10000 | 12000 | 12800 |
| width(mm) | 1100 | 1100 | 1100 | |
| height(mm) | 635 | 635 | 620 | |
| B group+C group finished product roller conveyor outer dimensions | length(mm) | 16000 | 24000 | 19200 |
| width(mm) | 1100 | 1100 | 1100 | |
| height(mm) | 635 | 635 | 635 | |
3.Flip demolding machine
Technical specifications:
| Model | FMJ-6000 | FMJ-8000 | FMJII-6000 | |
| Flip motor | power(KW) | 22 | 22 | 22 |
| Flip motor(r/min) | 715 | 715 | 715 | |
| electric current(A) | 46.9-59.1 | 46.9-59.1 | 46.9-59.1 | |
| Hydraulic station of flipping machine | power(KW) | 2.2 | 2.2 | 2.2 |
| Rotate speed(r/min) | 1430 | 1430 | 1430 | |
| Electricity current(A) | 5 | 5 | 5 | |
| Rated flow(L/min) | 12 | 12 | 12 | |
| Rated pressure(MPa) | 21 | 21 | 21 | |
| Work stress(MPa) | 10 | 10 | 10 | |
| Fuel tank capacity(L) | 60 | 60 | 60 | |
| Rated flipping weight(T) | 8T | 8T | 10T | |
| Flip mold center(mm) | 6000 | 8000 | 6000 | |
| Reverse Speed (r/min) | 1.98 | 1.98 | 1.98 | |
| Locking hook method | Mechanics | Hydraulic cylinder | Hydraulic cylinder | |
| Lock hook oil cylinder(Cylinder diameter mm) | - | 90 | 90 | |
| Material of bearing seat | ZG35 | ZG35 | ZG35 | |
| Specification of lower bearing seat | Ductile iron | Bearing | Bearing | |
| big gear wheel | Number of teeth | 84 | 84 | 84 |
| modulus | 14 | 14 | 14 | |
| Pressure angle (degrees) | 20 | 20 | 20 | |
| standard | GB/T1356-2001 | GB/T1356-2001 | GB/T1356-2001 | |
| External dimensions | length(mm) | 7910 | 9910 | 7910 |
| width(mm | 2270 | 2270 | 2270 | |
| height(mm) | 2700 | 2700 | 2700 | |
4.Roll Table for Steel Mold Transport
Technical specifications:
| Model | SKGD-9000 | GD-9000 | GD-14000 | SCGD-14 | ||
| Electric machinery | Power(KW) | 3 | 4 | 4 | 4 | |
| Rotate speed(r/min) | 1420 | 1440 | 1440 | 1440 | ||
| electricity(A) | 6.8 | 8.56 | 8.56 | 8.56 | ||
| Speed ratio of gearbox | 17 | 17 | 17 | 17 | ||
| Number of rollers | 7 | 7 | 8 | 8 | ||
| Rated transport weight(T) | 6 | 8 | 10 | 10 | ||
| Width of the mold(mm) | 900 | 900 | 900 | 900 | ||
| Conveyor speed(m/min) | 40 | 40 | 40 | 40 | ||
| Roller length(mm) | 12000 | 12000 | 14000 | 14000 | ||
| Wheel diameter(mm) | 190 | 190 | 190 | 190 | ||
| Track width(mm) | 2000 | 2000 | 2000 | 2000 | ||
| Over mold height(mm) | 400 | 400 | 400 | 380 | ||
| Roller shaft diameter(mm) | 70 | 70 | 70 | 70 | ||
| Wheel rim height(mm) | 20 | 20 | 20 | 20 | ||
| Chain specifications | 20A | 20A | 20A | - | ||
| Bearing seat specifications | 6312 | 6312 | 6312 | 6312 | ||
| Umbrella gear box specifications | - | - | - | LGT71-10-0 | ||
| Transmission shaft specifications | - | - | - | NJ130 | ||
| Specification of track frame channel steel(mm) | 18# | 18# | 18# | 16# | ||
| Number of roller conveyor groups on the production line | 8 | 5 | 8 | 10 | ||
| Transport rail sleeper mold length(mm) | 12000 | 12000 | 13500 | 13500 | ||
| Appearance color | white | white | white | white | ||
| External dimensions | Length(mm) | 12400 | 12400 | 14400 | 14400 | |
| width(mm) | 1120 | 1120 | 1120 | 1120 | ||
| Height(mm) | 420 | 420 | 420 | 400 | ||
5.Electric Grouping Lateral Moving Machine
Technical Specifications:
| Model | DTBZ-I | DTBZ-II | DTBZ-III | DTBZ-IV | ||
| Split plate stretching motor | Power (KW) | 2.2 | 2.2 | 2.2 | 2.2 | |
| Speed (r/min) | 1430 | 1430 | 1430 | 1430 | ||
| Current (A) | 5 | 5 | 5 | 5 | ||
| Grouping transverse movement motor | Power (KW) | - | - | 0.75 | 0.75 | |
| Speed (r/min) | - | - | 1425 | 1425 | ||
| Current (A) | - | - | 1.9 | 1.9 | ||
| Speed ratio of the reducer for the splitter stretching machine | 25 | 25 | 25 | 25 | ||
| Speed ratio of the grouping transverse shift reducer | 71 | 71 | 71 | 71 | ||
| Speed of splitter stretching (m/min) | 20 | 20 | 20 | 20 | ||
| Speed of grouping transverse shift (m/min) | 10 | 10 | 10 | 10 | ||
| Adaptive length of sleeper mold (mm) | 12000 | 12000 | 13500 | 13500 | ||
| Wire rope (mm) | 13 | 13 | 13 | 13 | ||
| Operating platform | - | - | - | 1490*600*264 | ||
| Automatic mold insertion device | - | - | - | √ | ||
| Steel specification of the main beam groove of the splitter | 200 | 200 | 200 | 200 | ||
| Chain specifications | - | - | 16A | 16A | ||
| Rail bearing seat specifications | 210 | 210 | 210 | 210 | ||
| Number of stored wire groups | 6 | 4 | 6 | 6 | ||
| appearance and colour | ZHONGLAN | ZHONGLAN | ZHONGLAN | ZHONGLAN | ||
| Dimension | L(mm) | 14900 | 14900 | 17410 | 17410 | |
| W(mm) | 4071 | 3000 | 4071 | 4071 | ||
| H(mm) | 1340 | 1340 | 1340 | 1340 | ||
6. Electric Lateral Movement Machine
Technical specifications:
| Model | DHY-II | DHY-III | DHY-IV | |
| MOTOR | power(KW) | 2*1.5 | 2*3 | 2*3 |
| speed(r/min) | 1420 | 1420 | 1420 | |
| current(A) | 2*3.5 | 6.8 | 6.8 | |
| Rated load (T) | 2*3 | 2*5 | 3*5 | |
| Rated speed (m/min) | 30 | 20 | 20 | |
| Inside rail distance (mm) | 800 | 7900 | 7900 | |
| Lifting height (mm) | 0-100 | 0-100 | 0-100 | |
| Airbag specifications | HF200 | HF200 | HF200 | |
| Number of lifting airbags | 2*2 | 8 | 12 | |
| Rated pressure (MPaA) | 1.6 | 1.6 | 1.6 | |
| Working pressure (MPaA) | 0.6 | 0.6 | 0.6 | |
| Wheel specifications (mm) | 200 | 300 | 300 | |
| Adaptive sleeper mold length (mm) | 13500 | 13500 | 13500 | |
| Airbag | √ | √ | √ | |
| Control valve | K23 | K23 | K23 | |
| Frame channel steel specifications (mm) | 250 | 200 | 200 | |
| Chain specifications | 16A | - | - | |
| Running distance (m) | 5-10 | 5-10 | 5-10 | |
| Drag chain material | 304 | 304 | 304 | |
| Mould transfer quantity | 1 | 2 | 3 | |
| Appearance color | ZHONGLAN | ZHONGLAN | ZHONGLAN | |
| Dimension | L(mm) | 2*1950 | 9300 | 9300 |
| W(mm) | 1000 | 4540 | 6590 | |
| H(mm) | 390 | 390 | 390 | |
7. Molding Machine
Technical specifications:
| Model | LMJ-6000 | LMJ-7000 | LMJ-8000 | |
| Moulding machine hydraulic station | Power(KW) | 4 | 4 | 5.5 |
| Speed(r/min) | 1450 | 1450 | 465 | |
| Current (A) | 8.7 | 8.7 | 11.6 | |
| Rated flow rate (L/min) | 14.5 | 21 | 21 | |
| Rated pressure (MPa) | 21 | 21 | 21 | |
| Work pressure (MPa) | 10 | 10 | 14 | |
| Fuel tank capacity (L) | 110 | 110 | 130 | |
| Rated formwork weight (T) | 5T | 5T | 6T | |
| Flip center (mm) | 6000 | 7000 | 8000 | |
| Modeling speed (S) | 24 | 24 | 17 | |
| Formwork oil cylinder | Cylinder diameter (mm) | 110 | 110 | 110 |
| Rod diameter (mm) | 80 | 80 | 80 | |
| Travel distance (mm) | 550 | 550 | 550 | |
| Rated pressure (MPa) | 25 | 25 | 25 | |
| Length of the mold for the vertical rail sleeper | 12000 | 12000 | 13500 | |
| Bearing seat model | 6312 | 6312 | 6312 | |
| Material of bearing seat | ZG35 | ZG35 | ZG35 | |
| Appearance color | Medium Blue | Medium Blue | Medium Blue | |
| External dimensions | Length (mm) | 7500 | 7500 | 8500 |
| Width (mm) | 1775 | 1775 | 1775 | |
| Height (mm) | 1465 | 1465 | 1465 | |
8.Spray Release Agent Equipment
Technical specification:
Technical specification:
| Model | PTJ-I | PTJ-II | PTJ-III | |
| Stirring machine | Power (KW) | 1.5 | 1.5 | 1.5 |
| Speed (r/min) | 1420 | 1420 | 1420 | |
| Current (A) | 3.5 | 3.5 | 3.5 | |
| Diaphragm pump | Inlet and outlet diameter (mm) | - | 15 | 15 |
| Maximum flow rate (L/min) | - | 22 | 22 | |
| Maximum suction stroke (m) | - | 4 | 4 | |
| Maximum Yang Cheng (m) | - | 70 | 70 | |
| Gas consumption (m3/min) | - | 0.25 | 0.25 | |
| Pressure pump | Power (KW) | 3 | - | - |
| Head (m) | 50 | - | - | |
| Rated flow rate (m3/h) | 2 | - | - | |
| Rated volume (L) | 600 | 600 | 1000 | |
| Nozzle material | copper | 304 | 304 | |
| Number of nozzles | 3 | 3 | 3 | |
| Recycling basin | √ | √ | √ | |
| Spray method | Gas-liquid mixture | Blowing liquid | Blowing liquid | |
| Rated spraying pressure (MPa) | 0.4 | 0.4 | 0.4 | |
| Steam heating | - | √ | √ | |
| Heating tube heating | √ | - | - | |
| Mold release agent filtration | √ | √ | √ | |
| Mixing of release agent | √ | √ | √ | |
| Appearance color | Medium Blue | Medium Blue | Medium Blue | |
| Overall dimension | Length (mm) | 1000 | 1000 | 1000 |
| Width (mm) | 1000 | 1000 | 1000 | |
| Height (mm) | 1400 | 1400 | 1400 | |
9.Prestressed Tensioning Machine
Technical specifications:
Note: When the ambient temperature is ≥ 35 degrees, please use 46 # anti-wear hydraulic oil, and when ≤ 35 degrees, use 32 # anti-wear hydraulic oil.
Note: The operating distance of the fabric machine will be adjusted according to the process diagram design.
Note: The length of the lifting roller conveyor will be adjusted according to the process diagram design.
12.High Frequency Pre Vibration Device/Vibration Table
Technical specification:
Note: According to the length of the sleeper different vibration table installation position will be adjusted accordingly.
13.Production Line Control System
Technical specifications:
Note: According to the process drawing design control quantity and shape will be adjusted.
14.Maintenance Temperature Automatic Control System
Technical specification:
Note: The operating distance of the fabric machine will be adjusted according to the process diagram design.
15.Automatic Hanger
Technical specifications:
Note: The lifting distance of the automatic hanger hook will be adjusted according to the design of the rail sleeper mold.
16. Sleeper Mold
Technical specifications:
Remarks: The shell fabrication will be adjusted according to the change of sleeper appearance size.
17.Steel Processing Equipment
Technical specifications:
Remarks: according to the product specifications, the steel bar processing equipment will be slightly adjusted.
Technical specifications:
| Model | ATM-300 | SFATM-300 | ZDATM-300 | |
| Hydraulic pressure station | Power (KW) | 3+7.5 | 2*2.2+3 | 2*2.2+2*3 |
| Speed (r/min) | 1430/1465 | 0-1500/1430 | 0-1500/1430 | |
| Current (A) | 6.6+15.5 | 2*5+2*6.6 | 2*5+2*6.6 | |
| Rated flow rate (L/min) | 33 | 2*21.7 | 2*21.7 | |
| Rated pressure (Mpa) | 31.5 | 31.5 | 31.5 | |
| Work pressure (Mpa) | 28 | 25 | 25 | |
| Fuel tank capacity | 210 | 300 | 300 | |
| Rated tensile force (KN) | 1000 | 1000 | 1000 | |
| Control accuracy (± 1%) | 1 | 0.5 | 0.5 | |
| Tension center distance (mm) | 345 | 315 | 345 | |
| Tension center height (mm) | 655 | 655 | 655 | |
| Tension cylinder | Tension piston area (cm2) | 276.3 | 276.3 | 320 |
| Travel distance (mm) | 200 | 200 | 200 | |
| Rated pressure (Mpa) | 54 | 54 | 31.5 | |
| Installation method of jack | suspension | suspension | Top up | |
| Locking nut method | Joint bowl | Joint bowl | Electric lock nut | |
| Lifting method | Hanging screw | Hanging screw | Electric lift | |
| Control mode | Automatic control | Servo automatic control | Servo automatic control | |
| Appearance color | Zhonglan | Zhonglan | Zhonglan | |
| External dimensions | L(mm) | 1732+980 | 1732+1300 | 1732+1300 |
| W(mm) | 1096+745 | 1096+820 | 1096+820 | |
| H(mm) | 1330+1200 | 1465+1000 | 1465+1000 |
10.Material Distribution Machine
Technical specifications:| Model | BLJ-1800 | BLJ-2100 | SKBLJ-1800 | SKBLJ-1800-2 | |
| Motor | power | 2*1.5 | 2*1.5 | 2*1.5 | 2*1.5 |
| Speed (r/min) | 1420 | 1420 | 1420 | 1420 | |
| Current (A) | 2*3.5 | 2*3.5 | 2*3.5 | 2*3.5 | |
| Rated capacity (m3) | 1.8 | 2.4 | 1.8 | 2 | |
| Rated speed (m/min) | 0-30 | 0-30 | 0-30 | 0-30 | |
| Inner distance of rail (mm) | 1700 | 2000 | 1700 | 1700 | |
| Suitable for rail sleeper mold specifications | 2*4 | 2*5 | SK2*4 | SK2*4 | |
| Fabric form | Pneumatic | Pneumatic | Double Spiral | Pneumatic | |
| Number of fabric openings | 1 | 1 | 2 | 4 | |
| Number of Doumen | 2 | 2 | 2 | 4 | |
| Cylinder diameter (mm) | 100 | 100 | 100 | 100 | |
| Cylinder stroke (mm) | 350 | 350 | 125 | 125 | |
| Bottom beam channel steel specification (mm) | 25a | 25a | 25a | 25a | |
| Main beam material specification (mm) | 2700 | 3000 | 3000 | 2800 | |
| Wheel diameter (mm) | 2680 | 2680 | 2500 | 2600 | |
| Track width (mm) | 2500 | 2500 | 2500 | 2500 | |
| Operating distance (m) | 16 | 18 | 16 | 16 | |
| Sliding line | √ | √ | - | - | |
| Drag chain material | - | - | 304 | 304 | |
| control mode | 2700 | 3000 | 3000 | 2800 | |
| Appearance color | 2680 | 2680 | 2500 | 2600 | |
| External dimensions | L(mm) | 3000 | 3000 | 3000 | 3000 |
| W(mm) | 2700 | 3000 | 3000 | 2800 | |
| H(mm) | 2680 | 2680 | 2500 | 2600 | |
11.Pre Vibration Lifting Roller Table/Vibration Table Lifting Roller Table
Technical specifications:| Model | SJGD-I | SJGD-II | SJGD-III | SJGD-IV | |
| Motor | Power (KW) | 2*3 | 2*3 | 4 | 4 |
| Speed (r/min) | 1420 | 1420 | 1440 | 1440 | |
| Current (A) | 2*6.8 | 2*6.8 | 8.56 | 8.56 | |
| Lifting height (mm) | sixty | 60 | 60 | 60 | 60 |
| Lifting method | Airbag | Airbag | Cylinder | Oil Cylinder | |
| Speed ratio of gearbox | 17 | 17 | 17 | 17 | |
| Number of rollers | 6 | 7 | 8 | 8 | |
| Rated transport weight (T) | 6 | 10 | 8 | 10 | |
| Width of the mold (mm) | 900 | 900 | 900 | 900 | |
| Conveyor speed (m/min) | 40 | 40 | 40 | 40 | |
| Roller length (mm) | 12000 | 14000 | 12000 | 14000 | |
| Wheel diameter (mm) | 190 | 190 | 190 | 190 | |
| Track width (mm) | 2000 | 2000 | 2000 | 2000 | |
| Over mold height (mm) | 400 | 400 | 400 | 380 | |
| Roller shaft diameter (mm) | 70 | 70 | 70 | 70 | |
| Wheel rim height (mm) | 20 | 20 | 20 | 20 | |
| Chain specifications | 20A | 20A | 20A | - | |
| Bearing seat specifications | 6312 | 6312 | 6312 | 6312 | |
| Umbrella gear box specifications | - | - | - | LGT71-10-0 | |
| Transmission shaft specifications | - | - | - | NJ130 | |
| Specification of track frame channel steel (mm) | 18# | 18# | 18# | 16# | |
| Transport rail sleeper mold length (mm) | 12000 | 13500 | 12000 | 13500 | |
| Appearance color | White | White | White | White | |
| External dimensions | L(mm) | 12400 | 12400 | 14400 | 14400 |
| W(mm) | 1420 | 1420 | 1120 | 2120 | |
| H(mm) | 420 | 420 | 420 | 400 | |
12.High Frequency Pre Vibration Device/Vibration Table
Technical specification:
| Model | ZDT-I | ZDT-II | ZDT-III | ZDT-IV | |
Motor | Power(Kw) | 8*1.5 | 45 | 45 | 10*1.5 |
| Rotate speed (r/min) | 3000 | 1480 | 1480 | 3000 | |
| Electricity(A) | 2*3.5 | 2*3.5 | 2*3.5 | 2*3.5 | |
| Amplitude (mm) | 2.5 | 0.5 | 0.5 | 2.5 | |
| (Hz)Vibration frequency (Hz) | 3000 | 1480 | 1480 | 3000 | |
| (Kg.cm ) Total exciting force (Kg.cm) | 540 | 667 | 667 | 720 | |
| Bench material | Q235 | Q235 | Q235 | Q235 | |
| Spring | External diameter | 110 | 110 | 110 | 110 |
| Height | 165 | 165 | 165 | 165 | |
| Direction of turning | right | right | right | right | |
| Heat treatment hardness | 40-50HRC | 40-50HRC | 40-50HRC | 40-50HRC | |
| Number of total coils | 6.5 | 6.5 | 6.5 | 6.5 | |
| Texture | 60Si2Mn | 60Si2Mn | 60Si2Mn | 60Si2Mn | |
| Number of springs per plate | 4 | 8 | 8 | 4 | |
| Fit mold length | 12000 | 12000 | 13500 | 12000 | |
| Suitable for sleeper models | Prestressed sleeper/double block sleeper | Prestressed pillow | Prestressed pillow | Prestressed sleeper/double block sleeper | |
| Concrete specification | strong concrete | High strength dry hard concrete | High strength dry hard concrete | strong concrete | |
| Drive shaft specifications | - | NJ130 | NJ130 | - | |
| Coordinating box material | - | ZG35 | ZG35 | - | |
| Control mode | Frequency conversion | Frequency conversion | Frequency conversion | Frequency conversion | |
| Appearance and colour |
|
|
|
| |
| boundary dimension | L(mm) | 3000 | 3000 | 3000 | 3000 |
| W(mm) | 2700 | 3000 | 3000 | 2800 | |
| H(mm) | 2680 | 2680 | 2500 | 2600 | |
13.Production Line Control System
Technical specifications:
| DK-I | DK-II | DK-III | DK-IV | SKDK-I |
| Production line specification | Pre-applied sleeper production line | Long line bench sleeper production line | Simple sleeper production line | Subway sleeper production line | Double block sleeper production line |
| Supply voltage | 380V | 380V | 380V |
| 380V |
| Total power of production line equipment KW | 300 | 210 | 100 | 191 | 110 |
| Level of protection | IP54 | IP54 | IP54 | IP54 | IP54 |
| -5-+40 | -5-+40 | -5-+40 | -5-+40 | -5-+40 |
| 90% | 90% | 90% | 90% | 90% |
| The contactor meets the standard | GB/T 14048 IEC/EN60947-4-1 | ||||
| Roller table frequency control | - | - | - | - | √ |
| Number of control cabinets | 7 | 3 | 4 | 5 | 7 |
| Control cabinet plate thickness(mm) | 2 | 2 | 2 | 2 | 2 |
| Display lamp form | LED | LED | LED | LED | LED |
| Palletizer automatic control | √ | √ | √ | √ | √ |
| Vibration table variable frequency control | √ | √ | - | √ | √ |
| Double helix frequency conversion control | - | √ | - | - | √ |
| Vibration stripping table control | - | - | - | - | √ |
| Automatic roller table control | - | - | - | - | √ |
| Automatic control of electric transversing machine | √ | - | - | √ | - |
| Rollover stripper control | √ | - | √ | √ | - |
| Control mode | Semi-automatic | Semi-automatic | Semi-automatic | Semi-automatic | Semi-automatic |
| Control cabinet color | 7035(Industrial grey) | 7035(Industrial grey) | 7035(Industrial grey) | 7035(Industrial grey) | 7035(Industrial grey) |
14.Maintenance Temperature Automatic Control System
Technical specification:
| Model | ZY-100C | ZQGD-II | QBJW-I | GYBS-I |
| Instruction of the equipment | Maintenance temperature automatic control system | Steam pipeline | Strong discharge cooling device | High pressure micro fog insulation device |
| Control precision(ºC) | ±2 | - | - | - |
Measuring Range : | -200ºC∽420ºC | - | - | - |
Graduation number: | Pt100 | - | - | - |
| Number of temperature measuring points | 1 | - | - | - |
Temperature controller | AI-719 | - | - | - |
| Industrial computer | IPC-810E | - | - | - |
| Display size | 21 inch curved screen | - | - | - |
| Control mode | Electrical circuitry control | - | - | - |
| Pipeline diameter | - | DN50 | - | - |
| Pipeline material | - | Q235 | - | - |
| Globe valve | - | DN50 | - | - |
| Filter valve | - | DN50 | - | - |
| Ball Valve | - | DN50 | - | - |
| Split cylinder | - | √ | - | - |
| Size of exhaust fan | - | - | 600*600 | - |
| Inlet louver size | - | - | 500*600 | - |
| Humidification rate (L/min) | - | - | - | 0-20 |
| Power (KW) | - | - | - | 3 |
| Number of single pool nozzles | - | - | - | 32 |
| Rated spray pressure (MPa) | - | - | - | 7 |
| Nozzle material | - | - | - | 304 |
| Joint material | - | - | - | H65 |
15.Automatic Hanger
Technical specifications:
| Model | DJ-6500 | DJ-6500-III | DJ-8000 | DJ-8000-III | |
| Rated lifting capacity(T) | 7 | 10 | 8 | 10 | |
| Rated lifting mold width(mm) | 860-900 | 860-900 | 860-900 | 860-900 | |
| Hook distance | 6500 | 6500 | 8000 | 8000 | |
| Number of hooks | 2 | 3 | 2 | 3 | |
| Quantity of main beams | 11 | 11 | 11 | 11 | |
| Specification of seamless pipe for hanger main beam (mm) | 102*8 | 102*8 | 102*8 | 102*8 | |
| Number of standing bars | 14 | 14 | 14 | 14 | |
| Specification of seamless pipe with hanger vertical reinforcement (mm) | 76*4 | 76*4 | 76*4 | 76*4 | |
| Suitable for hooks (T) | 5-10T | 5-10T | 5-10T | 5-10T | |
| Thickness of lifting plate (mm) | 20 | 20 | 20 | 20 | |
| Main hook material | 45# | 45# | 45# | 45# | |
| Main hook processing requirements | |||||
| Auxiliary hook material | 45# | 45# | 45# | 45# | |
| Requirements for auxiliary hook processing | Wire cutting, | Wire cutting | Wire cutting | Wire cutting | |
| Hook frame material specification (mm) | 160 | 160 | 160 | 160 | |
| Hook frame processing method | Boring hole | Boring hole | Boring hole | Boring hole | |
| Specification of hook bracket adjustment screw (mm) | M16 | M16 | M16 | M16 | |
| Spindle material | 45# | 45# | 45# | 45# | |
| Sleeper mold 2 * 4 | √ | √ | √ | √ | |
| Sleeper mold 2 * 5 | √ | √ | √ | √ | |
| Hook method | Mechanical automation | Mechanical automation | Mechanical automation | Mechanical automation | |
| Appearance color | R05orange red | R05orange red | R05orange red | R05orange red | |
| External dimensions | long(mm) | 6800 | 6800 | 8300 | 8300 |
| wide(mm) | 1150 | 1150 | 1150 | 1150 | |
| high(mm) | 1700 | 1700 | 1700 | 1700 | |
16. Sleeper Mold
Technical specifications:
| Model | MJ-I | MJ-II | MJ-IIII | MJ-IV | MJ-V | MJ-IV | |
| Sleeper model | XII | XII-F | IIIA/IIIC | Non - standard | IIIQA/II IQC | SK-II | |
| Mould specification | 2*5 | 2*5 | 2*4 | 2*4 | 2*4 | 2*4 | |
| Village quality standard of main girder | GB/T700-88 | GB/T700-88 | GB/T700-88 | GB/T700-88 | GB/T700-88 | GB/T700-88 | |
| Specification of main girder channel steel (mm) | 320 | 320 | 320 | 320 | 360 | 320 | |
| Main girder material | Q235 | Q235 | Q235 | Q235 | Q235 | Q235 | |
| Tension rod material specification (mm) | 60*5.5 | 60*5.5 | 64*6 | 60*5.5 | 64*6 | - | |
| Main girder material | 45# | 45# | 45# | 45# | 45# | 45# | |
| Requirements for heat treatment of tension rod | 260-280 | 260-280 | 260-280 | 260-280 | 260-280 | 260-280 | |
| Positioning rod material | - | - | 45# | - | 45# | 45# | |
| Automatic hanger hook center (mm) | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | |
| Turn the center of offline hook (mm) | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Width of steel mould (mm) | 880 | 880 | 880 | 880 | 896 | 890 | |
| Thickness of sleeper shell (mm) | 8 | 8 | 8 | 8 | 8 | 8 | |
| Upper camber value (mm) | 5-10 | 5-10 | 5-10 | 5-10 | 5-10 | - | |
| Lateral bending value (<=mm) | 2 | 2 | 2 | 2 | 2 | 2 | |
| Global distortion value (mm) | 3 | 3 | 3 | 3 | 3 | 3 | |
| Tension center distance (mm) | 341 | 341 | 341 | 341 | 341 | 341 | |
| The steel mold has high strength and rigidity, and does not deform after continuous use. | 3000 | 3000 | 2000 | 3000 | 2000 | 5000 | |
| Appearance color | grey | grey | grey | grey | grey | grey | |
| outline dimension | Length (mm) | 11050 | 11050 | 11450 | 11050 | 11450 | 10250 |
| Width (mm) | 880 | 880 | 880 | 880 | 896 | 890 | |
| Height (mm) | 340 | 340 | 340 | 340 | 380 | 320 | |
17.Steel Processing Equipment
Technical specifications:
| Model | DCJ-30 | ZJJ-1500 | ZHJ-II | HHJ-I | DTJ-II |
| Equipment description | Fixed-length rebar cutter | Digital display full-automatic stirrup machine | spring coiling machine | Spring welding machine | button head machine |
| Length of rebar cutting | 10-14 | - | - | - | - |
| Reinforcement cutting accuracy | ±1 | - | - | - | - |
| Specification of rebar cutting (mm) | 6-10 | - | - | - | - |
| Cutting speed (m/min) | 30 | - | - | - | - |
| Reinforcement cutting mode | hydraulic pressure | - | - | - | - |
| Bending bar specification (mm) | - | 4-8 | - | - | - |
| Angle of bending bar (degree) | - | 30-90 | - | - | - |
| Bending bar output (pieces/minute) | - | 25 | - | - | - |
| Coil diameter (mm) | - | - | -3-5 | - | - |
| Coil spring diameter (mm) | - | - | 50-100 | - | - |
| Output of coil spring (pieces/minute) | - | - | 30-50 | - | - |
| Straighten and cut rebar length (mm) | - | - | - | 100-200 | - |
| Diameter of rebar cutting steel wire (mm) | - | - | - | 3-5 | - |
| Welding accuracy | - | - | - | ±1 | - |
| Heading rebar diameter (mm) | - | - | - | - | 6-7 |
| Rated pressure (MPa) | - | - | - | - | 31.5 |
| Upsetting speed (pieces/minute) | - | - | - | - | 10 |
| Upsetting operation mode | - | - | - | - | Foot |
| Appearance color | orchid | yellow | orchid | green | orchid |
Total delivery time 180Days.
| No. | Name | Weight(T) | Number of containers | Bulk cargo volume | Note |
| 1 | Sleeper production line non-standard equipment | 110 | 5 | 5*40GP | |
| 2 | Special equipment for sleeper production line | 57 | 3 | 3*40GP | |
| 3 | Sleeper production line general equipment | 4 | 3*40GP+1*40HQ+BC | ||
| 4 | Sleeper production line complete equipment | 95 | 9 | 8*:40HQ+1*20GP | |
| 5 | Steel mold (type 2*4) | 360 | 12 | 12* 40OT | |
| 6 | Total | 622 | 33 | ||
| 7 | Building and crane | Not calculated | |||
Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd
Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.
Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.
Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.
Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
| Total Number of Staffs | 585 | ||
| Total Number of Managers | 40 | ||
| Total Number of Technical Staffs | 160 | ||
| Total Number of QC Staffs | 15 | ||
| Total Number of workers | 310 | ||
| Total Number of other staffs | 60 | ||
| Contact person | Mr .Su | Position | President |
