Audited Supplier
HPC-2 WC-4F
Resin
Over 10000 Times
Four Parts Mold
2-12 Working Mold
25-30mins
Depands on Slip Performance
HEXIANG
Flat Rack Container by Sea or by Bulk
L: 29000mm, W: 3880mm, H: 5095mm
China
8474809090
Product Description
This pressure casting machine with 8 modules is used to produce toilet bowl, smart toilet, bidet which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of bowl part of 2-piece toilet.
8 moulds toilet bowl high pressure casting machine for sanitary ware includes:
1. Main body;
2. Compressed air;
3. Mould hydraulic pressurize system;
4. Slip feeding pressure reinforce;
5. Vacuum demoulding system;
6. Green bases conveyor system;
7. Electrical auto control system
2. Compressed air;
3. Mould hydraulic pressurize system;
4. Slip feeding pressure reinforce;
5. Vacuum demoulding system;
6. Green bases conveyor system;
7. Electrical auto control system
| Capacity calculation, sample by 8 module type | ||
| Daily working time | 22.5 | Hours/day |
| 1350 | Mins/day | |
| Q'ty of module | 8 | 1 pcs of mould/module |
| Casting cycle | 30 | Mins |
| Daily output | 360 | pcs |
| Average manpower output | ||
| Q'ty of shift per day | 3 | |
| Manpower per shift | 4 | |
| Average manpower output | 30 | 30 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley |
1. Suitable for producing different model toilet bowl, water clost, rim and so on.
2. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine choose Siemen PLC 1200 series, can realize remoting control and fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments. | No. | Items | Contents |
| 1 | Demoulding method | Vertical lifting+ Transverse horizontal+ vacuum suction+ compressed air |
| 2 | Mould close method | auxiliary by pneumatic +mould close by hydraulic |
| 3 | Pressure of mould close | 30-40T |
| 4 | Accurate of mould close | ±0.25mm |
| 5 | Turnover angle of turnover-frame | 0-34° |
| 6 | Pressure of low-pressure slip feeding | 0.25±0.05MPa |
| 7 | Pressure of hi-pressure slip feeding | 0.8-1.0MPa |
| 8 | Method to increase pressure for slip feeding | Hydraulic pressurize |
| 9 | Pressure of compressed air | ≥0.6MPa |
| 10 | Air consumption (/module) | 0.3M³/h |
| 11 | Pressure of water resource | 0.3MPa |
| 12 | Water consumption (/module) | 0.2M³/h |
| 13 | Quantity of mould | 1 piece/time/module |
| 14 | Total casting cycle | 20~25min/cycle (adjustable) |
| 15 | Total install power | 8kw/module +10kw |
| 16 | Method of green body taking | Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor |
| 17 | Total weight | ≈9.7T/module + 3.5t |
| 18 | Dimension | L: 29000mm, W: 3880mm, H: 5095mm |
| Item No | Parts name | Brand | Remarks |
| 1 | PLC | Siemens | 1200-1500 Series |
| 2 | Touching screen | Kinco | |
| 3 | Pneumatic control cabinet | SMC | Integrated control |
| 4 | Pneumatic control elements | SMC | Air pipe, valve |
| 5 | Travel Switch | ||
| 6 | Proximity switch | Pepperl fuchs | |
| 7 | Water drop seperator | SMC | |
| 8 | Micro-mist seperator | SMC | |
| 9 | Cycle vacuum pump | Nash | |
| 10 | Speed control valve | SMC | |
| 11 | Cylinder | SMC | |
| 12 | Solenoid valve | SMC | |
| 13 | Reducing valve | SMC | |
| 14 | Electric elements | Omron | |
| 15 | Safety curtain | Omron | |
| 16 | Hydraulic valve group | Rexroth | |
| 17 | Seal of hydraulic station | Parker |
