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They are stored in bags, bulk bins, and godowns and have to be moved around by using trucks or other bulk carriers
Loading and discharging these solids is a major logistic issue and has to be managed.
Our systems give you a strong capability to move around such materials efficiently, safely, and economically due to their excellent design and robust construction.
Check out these systems and select the one best suited to your application.
3 Different Systems are available
how the mobile big bag discharge and bulk truck loading system operates on site.It is used for the efficient discharge of the bulk solid material from big bags and loading it into trucks such as tanker trucks. T
he mobile big bag discharge and bulk truck loading system is one of the state-of-the-art bulk solid material loading systems produced by Polimak.
The mobile big bag discharge and bulk truck loading system can be moved using a towbar or a folklift for easier and safe transportation. This system is an assemblance of various components. These include a big bag discharger, a screw conveyor, an electrical panel, a dust collector, screw jacks, an air compressor, a chassis, a loading bellow etc. The system is towed to the loading site where it is positioned appropriately. The screw conveyor is elevated to an adequate position (- about 45° from its initial position). The inlet port of the bulk loading truck is positioned right below the telescopic chute for a precise fit between the chute's polyurethane coated discharging cone and the truck's inlet port. At this point the chute is lowered towards the truck's roof and stops at the inlet port. The big bag is transported using the forklift and placed on the discharging hopper with an inbuilt knife which pierces the big bag instantly and starts the discharge of the bag. In the case of a big bag having an emptying spout, an operator unties the spout for the bulk material release. The bulk material released from the big bag to the hopper is passed to the screw conveyor where it is conveyed to fill the bulk truck. The bulk material is supplied to the truck through a loading bellow. During loading, dust is emitted within the system. The emitted dust is seized by the dust collector which is connected to the bellow and the hopper. The dust trapped on the filter units is sent back to the hopper with the aid of the automatically controlled pulse jet valves. With the help of the level sensor placed at the chute's outlet, the loading stops when the tanker is full. The sensor monitors the bulk material levels. The telescopic chute automatically retracts to its initial position a few minutes after the loading process finishes. This is to ensure complete seizing of the dust. The operator brings back the system to rest by using an electrical control panel. All the components of the system are customised with respect to the application requirements.
Bag cement filling machine
| Item | Specifications |
| Hopper | 3m³ |
| Delivery capacity | 10-50 ton/h |
| Screw conveyor | 323mm*(2-10m) |
| Bulk cement loader flexible range | 1.2m Can be customized |
| Dust collector | 4kw fan |
| Compressor | 2.2KW |
| Dust collector | Air-jet type with fan |
Siemens electric elements
4. Dust collector with blower
| Filtration area | 24m2 |
| Wind capacity | 2400m³/h |
| Cleaning method | Pulse air-jet cleaning continuous working |
| Filtration efficiency | >99.9% |
| Noise | <75dB |
| Compressed air | 4-6 bar |
| filter number | 14 filter inside |
| Fan | 4KW |
5. Compressor 2.2kw
6.Bulk loading machine
Stop automatically when the level reaches the top.
Non-Blocking material, Non-deflating chute
60t/h per machine
Mobile
30t/h per machine
two machines
Fast, Robust and Economical
Look at our Mobile Bulk Truck loading processes. Our unique technology guaranties quick emptying of bags and robust, automatic and dust-free loading in the truck .
That is why our Mobile Truck loading systems are being used all over the world with very high client satisfaction.
They are not only efficient, easy to maintain and above all economical. If your applications require Big bag discharging and loading look at our models and we are sure that you will find one that exactly suits your needs.
Our System consists of a mobile platform, big bag discharger, loading screw, telescopic loading chute and dust collector. System can be towed by a forklift and screw conveyor can be brought to horizontal position for easier and safe transport.
There are many options to choose from. Select the model that meets your requirements completely.
Advantages of our Bulk Loading Systems
Mobile: Wheeled mobile chassis that allows easy transportation of the system to the desired location.
Functional: Compact form can be moved easily from one place to another.
Efficient: The system can transfer large quantities of material in a short time.
Easy to Operate: Very few operators are necessary to handle both discharging and loading trucks/tankers at the same time.
Remote Control Available: Operator can control the whole operation with a remote controller.
Reliable: It can work a long time without any need for maintenance, which enables you to save money.
Suitable for Uneven Ground: The screw jack leveling legs can be adjusted to any place to place the system.
Flexible: The loading bellow can be extended and retracted concerning the height of the bulk truck.
Environmental Friendly: Built-in dust collection system captures dust and prevents material loss.
Robust Design: The system will work for continuous long hours without failure.
Handled materials with Bulk Truck Loading System
Materials in powder and granule form like cement, fly ash, mining minerals, calcium carbonate, pvc, plastic pellets, plastic powders, polyethylene, ceramic powders,alumina, bentonite, bauxite, coal, cement clinker, gypsium, perlite, kaolin, limestone, marble powder, soda ash, quartz, urea, sodium suplhate, wheat, flour, animal feed, seed, corn, rice, sugar, salt and similar powdered or granular dry bulk solids.
| Pre-Sales Service | After-Sales Service |
| Customer consultant 24 hour online; Engineer team provide design drawing; Skilled staff responsible for production; Take pictures for all Production process. | Provide installation instruction; Solve any problems involved; Tell the machinery maintain guidance; Regular monthly sales tracking. |
Q - May you introduce your Factory?
A - Our factory is with 10,000m2 factory floor area. More than 100 workers will service for you. Our factory is located in Shandong -the only province which cover all industrial sectors in China.
Q - What's the Advantage of your products?
A - Full Process Solution Provider of Mixing, Storage, Conveying.
Our engineers team provide Customized Solution for every project!
Q - What is your Delivery time?
A - 3-7 days for spare parts; 10-20 days for simple machine. 30-50 days for production line.
Q - What Certificate do you have to ensure quality?
A - CE certification is provided.
ISO health, ISO Quality, ISO Environment are provided.
Q - Do you have Quality Check QC Service?
A - QC checking work is including from material, steel processing, welding, painting, electric system, test, delivery, installation. Quality check for full process
Q - How can I Get Solution to my inquiry?
A - Pls send inquiry to us now,
More project and contact information more better. Engineers will make plan for you. Our Sales manager will Quote to you in the first time.
