Servo Motor Aluminum Die Casting Machine Cold Chamber Hight Pressure Cast Machine

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Guangdong Shimi Intelligent Equipment Co., Ltd

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
DC238T
Provided
One Year
Cold Chamber Die Casting Machine
Horizontal
2380kN
400km
170kN
100mm
300kN
390mm
820*820mm
530*530mm
1.42~2.8kg
145~620cm2;
SHIMI
Wooden / Iron Pallet
DC238T
China
84543010
Product Description

GUANGDONG SHIMI INTELLIGENT EQUIPMENT CO.,LTD


Aluminum Die Casting Machine with Servo Motor DC 238Ton Cold Chamber Machine


The servo energy saving system can be applied to all models of Shimi die casting machines. Cold chamber die casting machine and hot chamber die casting machine.


 

Detailed Photos

 
 

Our Advantages

The servo energy saving system can be applied to all models of Shimi die casting machines. Cold chamber die casting machine and hot chamber die casting machine.

The die-casting machine automatically adjusts the flow rate and pressure according to the computer setting, and the overall energy-saving effect can reach 45%~75%.

Low noise, < 65dB during normal operation, to achieve quiet operation and improve the working environment.

The dynamic response time of the whole system is < 50ms, and the production efficiency is increased by more than 5%~7% compared with ordinary models.

The PID adjustment of the flow rate and pressure of the oil-cooled servo drive makes the repeatability of the entire oil circuit system controlled within 0.3% to ensure product quality.

The double closed loop of flow and pressure is adopted to make the machine run smoothly and repeatedly, greatly reduce the impact, reduce the wear of each component, and prolong the service life.

Brand List

  1. Siemens PLC Controller
  2. Siemens  7" or 10" touch screen
  3. Air Switch, button Switch and AC Contactor are Schneid
  4. Hydraulic Valves are Yukan Japan
  5. Servo Motor: Modrol, China
  6. Servo Pump: Sumitomo, Japan
  7. Lubricate oil pump: Herg, Sino-Japanese joint venture
 

Features and Configuration

Reinforced Toggle Design

Mold clamping unit adopts Five-dot type toggle design, which optimized structure of connecting road and enhanced sports properties.
The steel bushing of hinge pin adopts alloy steel bushing (oil lubrication exist simultaneously),which reduce times of lubrication and prevent locking of toggle when no oil .
Die Platen and Tie Bar System

The optimization design of die platens have been carried out multiple times through analysis of element software, then strengthening design (increased thickness and support ribs of castings ), which both guarantee the service life of die platen and mold. The tie rods of each machine have passed the test by professional testing organization, to ensure the deflection of tie rod within reasonable scope during the operation of machine.
New Generation Stable and Reliable Injection System

Using 17.5Mpa system pressure, the maximum dry shot speed reaches to 8-9.5m/s, the injection force increases about 5-8%, it is more easier to molding to products with thin wall or high requirement on air tightness and surface finish, to reduce porosity of die castings effectively , especially suitable for automotive castings and stress castings.
Electric control valve system

The electric control valve achieves higher precision in injection speed control.
Convenient and labor-saving adjustment .
Automatic centralized lubrication system

Central automatic lubrication system, timing lubrication toggle to improve mechanical life and reduce maintenance.
 

Peripheral Equipment

Aluminum Melting Furnace 

Electric or Nature gas furnace for option.
Easily Operation and Long Service Life.
Steel Stainless Conveyor With Colling Fans

Five Link Automatic Ladle Machine                               Double-Servo Automatic Extractor Machine                Automatic Servo Spraying Machine
Brand List of key Key components :

ItemBrand
PLC and moduleSiemens
HMISiemens
Frequency convertersDelta
EncoderKoyo
GearboxGONGJI
ServoInovance

Product Parameters

 
ITEMUNITDC 238T
Clamp ForeKN2380
Clamping strokeMM400
Ejecting ForceKN170
Ejection StrokeMM100
Mold thicknessMM220-670
Platen Size (w*h)MM820*820
Diameter of die barMM100
Tie bar spacing(w*h)MM530*530
Force of shotKN300
Stroke of shot MM390
Plunger diameterMM50-60-70
Shot Weight/AlKG1.42/2.2/2.8
Shot Weight/MgKG0.94/1.47/1.78
Casting Pressure (Intensify)Mpa148/104/75
Casting areaCM2145/210/284
Max Casting areaCM2620
Injection PositionMM0, - 140
Launch distance of shot headMM140
Shot chamber flange diameterMM110
Shot flange protruding plate heightMM10
Power of Motor / Servo MotorKW22
System working pressureMPa14
Oil Tank VolumeL600
Weight of MachineKG8500
Size of MachineM5.6*1.3*2.6
 

Packaging & Shipping



Each of our machines has a final test time over 72 hours before leaving the factory
Ensure that every detail is done to the extreme
On the premise of ensuring the stability and durability of the machine
Create more efficient and energy-saving products

Products Application

ShiMi die casting machines are widely used to automobile parts, lighting, motor, sport equipment, electric tools, home appliances, bicycles, gas applicances,etc.

Company Profile
 


Guangdong Shimi Intelligent Equipment Co., Ltd. is a manufacturing enterprise specializing in R&D, manufacturing, sales and export of cold / hot chamber die-casting machine, vertical die-casting machines and aluminum, magnesium, copper, lead, zinc alloy die-casting machines and semi-solid die-casting machines and extruders, which are widely used in new energy, aviation, auto parts, kitchenware, clothing, lighting, bathroom, hardware and other industries.

Since its establishment in 2009, the company has relied on a professional R&D team, combined with advanced die-casting machine manufacturing technology at home and abroad, independently developed and produced hundreds of reliable products with high performance and high stability, and always walked in the forefront of industry technology, thus realizing the rapid development of the company. and it has invested in a new production base in Enping city ,Guangdong in 2022 , covering an area of 23000 square meters.


The final inspection time of each die casting machine is more than 72 hours before leave factory, to ensure that every detail to be the utmost, to create more efficient, energy-saving die-casting machines under precondition of stability and durability of machines.

We provide customers with one-stop solution for free of charge, from workshop layout, selection of machine models, die design, die casting process, full automatic peripherals to further machining after die-casting .

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