Shipyard Roller Conveyor Automatic Sandblaster/Sandblast/Sandblasting/Shot Peening/Shot Blasting/Sand Blasting Equipment Machine

Price $158000.00 Compare
Min Order 1 Set
Shipping From Shandong, China
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SHANDONG KAITAI SHOT BLASTING MACHINERY SHARE CO., LTD.

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
XQ69
2 Years
1 Year
Surface Treatment
Electric
Roller Pass Through Type
High Cleanliness
Automatic
CE, RoHS
Critical Cleaning / Residue Free
New
Customized
Customized
Customized
High Chrome Precision Casting
High Chrome
CE/ISO/14001
High Efficiency
Metal Abrasive/Spare Parts
KAITAI
Plywood Case
XQ6910/XQ6915/XQ6920/XQ6930/XQ6940
China
846090
Product Description

Shipyard Roller Conveyor Automatic Sandblaster/Sandblast/Sandblasting/Shot Peening/Shot Blasting/Sand Blasting Equipment Machine 
Product Description


1. Technical Parameters:

(1) Roller conveyor system:
 
Item UnitParty B
Loading Max loading capacityt8
Hydraulic  transverse loading roller (2 sets)Transverse lifting capacityt10T
Trolley drive speedm/min23.4(The drive shaft is positioned by the shaft shoulder, sleeve and bearing, with two gears, fast and slow)
Lifting speedm/min13.2The trolley moves forward with variable frequency speed regulation to meet the fast and slow speed requirements. All oil circuits are connected by steel pipe wire joints, and each oil cylinder is equipped with a regulating valve at the oil return and oil inlet. Welding of the oil pipe is not allowed, and the oil pipe is placed in the pit.
Qty of transverse trolleysSet 5*2
Trolley drive reducer powerkw5.5*2
Motor power of oil pump stationkw15*2
Conveying speedm/min2.5~4
Lifting heightmm200~250
Hydraulic station protection Cover shell to protect
Inlet and Outlet rollerConveying speedm/min1~4
Roller surface heightmm≈810
Roller diametermm203mm
Effective widthmm2500
Roller distancemm600
Drive motor powerkw4*2
Specification of chains 20A
Roller in blasting chamberRoller distancemm600
Drive powerkw4 (include intermediate rollers,)
Wear-resistant roller material Roller Q235
Qty of wear-resistant rollerspc4
Wear-resistant sleeves in cleaning chamber Material ZGMn13
conveying speedm/min1~4
Plate chain systemPlate chain pitchmm150
Conveying profile widthmm2200
Roller type V-shaped bearing surface, short-line contact
Drive motor powerkw4
structure Meet the requirements of drying two steel plates (totally 8 stainless steel support points)
Photoelectric height measuring deviceElectric push rodset1
Detection deviceset1

(2)shot blasting system
Item UnitParty B

Blasting chamber body
Material of wear-resistant liners in chamber body Rolled Mn13, thickness 10mm, life: 12000h
Liners installation method Welding between the liners, punching and welding in the middle of liners
Lower sand leakage plate Adopt high chromium wear-resistant cast ironδ12*φ12
Sealing chamberFront seal sizemSubject to actual design
Rear seal Equipped with scrapper+ 1 layer brush system+ blowing
Blasting wheelSingle wheel blasting volumekg/min354(curve180-4RK,line speed 80m/s)
Single powerkw22
Qty pc8

Easy ware spare parts in blasting wheel are high chromium precision castings, and the liners are sand castings
Shot cleaning device1 set scrapper   
1 set brushBrush sweep diametermmφ900
Motor powerkw3kw
1 set shot collecting screwScrew machine diametermmφ220
Motor powerkw3kw
Shot blowing air fanFan model 9-19 series
Motor powerkw11
Qtypc2
Air inlet pipeline diametermmNot less than 150
Rise-fall deviceDrive powerkw1.5
Qty pc3
Rise-fall heightmm600
Abrasive circulation systemLongitudinal recovery screw conveyorShot conveying capacityt/h180
Spiral blade diametermmAbout φ395
Power kw15
Qty pc1
Shell material Q235
Transverse recovery screw conveyorShot conveying capacityt/h180
Spiral blade diametermmAbout φ395
Power kw11
Qty pc1
Shell material Q235
Shot replenisher Installation positionElevator Horizontal line +300mm, side of the elevator
Size mm1000*1000*1200(mesh plate thick 4mm. Shot gate is pneumatic control)
Separator Motor powerkw11
Model  KFL180
Sand filter net Adopt mesh sand leaking plate
Shot storage boxShot storage capacityt9
Shot diametermm0.8~1.2
Bucket elevatorElevating capacityt/h180
Elevating speedm/s1.56
Power kw15
Qty pc1
Shell material Q235
Belt  Special drive belt for polyester core
Shot supplying systemShot sliding pipe The upper part adopts a transparent steel hose and the lower part uses a stainless steel tube, with a thickness of ≥5mm
Shot gatepc9 (plug plate + adjustable gate device) Model DK50
(3)paint spray system
Item UnitParty B
Paint spray chamber sizemmSubject to actual design
Paint spray machineDrive type VFD
Spray gun traverse speedm/min30~60
Spray gun traverse powerkw5.5
Number of spray gunspc4(Changjiang)
Paint pressureMPa10-20
Paint spray pumpModel 45:1(Changjiang)
Compression ratio 45:1
Paint spraying amountL/min18
Quantityset1
Intake pressureMPa0.4~0.6
paint spray chamberSpray gun installation position Paint spray chamber
Lower maintenance of paint spray chamber Reserved maintenance pit
Paint spray Automatic and manual
Observation window Openable
Paint return valve Using a stainless steel ball valve and a conical valve
chamber inspection door Multiple hinges (see drawings)
Air control box location Outside the paint spray chamber (solenoid valve, air control)
Agitator 1
Paint mixing bucket Stainless steel material (R=600mm, H=600mm), requires a fixed bracket to facilitate the installation of the agitator for uninterrupted mixing of paint.
Equipped with automatic cleaning system for spray gun and pipeline
(4)drying chamber
Item UnitParty B
Drying chamber material Adopt steel structure frame, double steel plate (outer layer 3mm thick)
Conveying speed (frequency control)m/min1~6
Drying chamber lengthmAbout 12
Insulation material Refractory fiber felt
Heat outletKcal/h300000
Draught fan powerkw22 (shared with spray booth, produced by Kaitai)
Drying chamber temperatureºC0-80 (adjustable)
Temperature control mode Electric contact temperature controller automatic control
Burnerkw0.75
Measurement and control pointpc2
Transition roller conveyor Adjustment by cylinder method (single action)
Drying chamber and outlet roller conveyor Add transition platform
Hot air inlet mode Form hot air curtains in front and rear side (4 hot air curtains on top and bottom)
Lighting system Lighting devices (4 fluorescent lamps) are installed in drying chamber and spray chamber
There is one transparent observation door with lighting and two inspection doors on each side of the chamber.
Four wind curtains are designed on the top and bottom to directly heat the steel plate, and there are two air intakes on the top and bottom for paint mist treatment.
 

2. General Introduction:

The XQ69 pre-treatment line is an equipment that performs surface shot blasting and rust removal on steel plates, and applies a layer of protective primer. Pre-treatment of steel can improve its corrosion resistance and fatigue resistance, and prolong its service life; At the same time, it can also improve the surface condition of steel, which is beneficial for CNC cutting machine cutting and precision cutting.Due to the regular shape of steel plates, it is beneficial for mechanical rust removal and automated painting. Therefore, the use of steel pre-treatment can greatly improve the efficiency of cleaning work, reduce the labor intensity of cleaning work and environmental pollution. Therefore, the pre-treatment process of steel plates has attracted increasing attention from many industries and has been applied in practical production.
 
Packaging & Shipping
Small parts are in plywood case directly, which is tightly packaged and suitable for overseas transport.
Large parts will be wrapped in plastic film, and then on frame.

 

Certifications

Our products passed CE/ISO etc.
 

 
Company Profile


Shandong Kaitai Shot Blasting Machnery Share Co., Ltd:
1. Dedicated in blasting industry for over 20 years, which is a global professional and leading manufacturer of intelligent air & wheel blasting technology solutions for metal surface treatment industry.
2. Have 1800 employees and occupied an area of 600,000 square meters, with 17 sales branches and 65 offices in China,and 12 branches in worldwide.
3. Have overseas service team: Airblast & Sybrandy in Netherlands, Australia Pumpline, Finland Blastman Robotics.
4. Provide one-stop service of metal surface industry, including shot blasting machine, sand blasting machine, air blower, blasting material, etc.
5. Have over 100,000 customers all over the world.
Exhibition

Kaitai attends almost every exhibition at home and at abroad. We show our products and learn new technology continuously.

Our Advantages

We have Air Blast, Sybrandy in the Netherlands, Pumpline in the Australia, Blastman in Finland, which can provide technical and after-sale service in time.

FAQ

 

Q : Do you have after-sale service?
A : Yes, we have perfect after-sale service
• Q : How long can your spare parts be used?
A: Blade, control cage and distributor are high chrome, and can be used for more than 2000 hours.
Various guard liners can be used for more than 3000 hours.
Q: What standards are you carrying out for your products?
A: We produce according to the ISO9001 and ISO14001 rules.
• Q: How to install the machine?
A: We will arrange 1~2 engineers to your factory to guide installation and assembly.
• Q: Where is your international market?
A: We Have exported to more than 100 countries and regions all around the world, such as: the USA, Canada, Russia, France, Singapore, Australia, Middle East, Brazil, Peru, etc.

Q: Where is your factory?
A: We are near Jinan Airport, you are welcome to arrive at Jinan Airport or Jinan West Station by fast train, then we will arrange car to pick you up accordingly.
• Q: Do you have other relevant cast steel shot or cast steel grit,pls?
A: Yes, we provide one-stop service from blasting material to shot blasting machine, dust collector, air blower, etc. You can find all metal surface cleaning production here.
• Q: Can you export these products directly?
A: Yes, we are factory and we have export rights.

Sincerely hope we can have further discussion or cooperation, welcome get in touch with us without hesitation. Kaitai is willing to make friends with you from all over the world.
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