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----50kg metal melting furnace----
How the furnace working ?
The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Iron and steel will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt iron and steel .
Furnace Features:
a. High productivity. As heating fast, the material utilization of induction furnace up to 95-99%. Its oxidation loss is less than0.5%.
b. Lost maintenance coat. Compared with IGBT furnace, the furnace works stably with KGPS melting control system, not easy to get trouble.
c. Environmental-friendly. Workers have better working environment, and it improve company's image. Being no pollution, low energy , company can reach the targets environmental protection departments and establish a future with the forging industry trends.
One set display
Technical parameters of 50kg furnace
| Parameters | unite | data | specification | |
| Furnace body | Rated capacity | t | 0.05 | iron steel liquid |
| Max capacity | t | 0.06 | iron steel liquid | |
| Working temperature | ºC | 1550 | It is enought for melting most iron steel | |
| Highest temperature | ºC | 1800 | for special iron and steel alloy, such as ferrochrome, titanium steel | |
| Transformer | Transformer capacity | KVA | 65 | |
| Transformer primary voltage | KV | 10 | ||
| Transformer secondary voltage | V | 540 | 6 pulse, three-phase | |
| IF power supply | Rated power | KW | 50 | 6 pulse, three-phase |
| Rated input current | A | 80 | ||
| Rated input voltage | V | 380 | ||
| DC current | A | 100 | ||
| IF voltage | V | 750 | ||
| Startup success rate | % | 100 | ||
| Rated working frequency | KHz | 1-2.5 | ||
| Working noise | db | ≤75 | ||
| Comprehensive parameters | Melting rate(to 700ºC) | T/h | 0.05 | The melting rate is influence by charging. |
| Power consumption(to 1600ºC) | KW.h/T | ≤750 | ||
| Water cooling system | Water circulation flow | T/h | 15 | |
| Water pressure | Mpa | 0.25-0.35 | ||
| Input temperature | ºC | 5-35 | ||
| Output temperature | ºC | <55< |
1) power supply cabinet
What make HENGYANG Power Supply Cabinet better than others?
1. Serious quality control-original Chinese brand-name electric components
a. Thyristor :
Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.
b. Parallel control circuit board:
HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.
c. Circuit breaker:
The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.
d. Capacitor box:
The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from users.
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Foshan Hengyang Furnace Manufacturing Co., Ltd
Established in 1999,Foshan Hengyang Furnace Manufacturing Co., Ltd ( HENGYANG) is located in Foshan city, Guangdong Province, China, has been one of the China's leading manufacturers of induction melting and heating equipment. Since now, HENGYANG has estabilished its brand-office in Egypt, and build a after-sale service team in Zimbabwe.
