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Application &Main components of the Stainless steel machine leveling machine:
The device is specialized equipment for leveling metal plates, used for leveling cold-rolled coils and uneven flat plates (high-strength steel plates, carbon plates, stainless steel plates, aluminum plates, and other metal plates) in industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration.
The equipment consists of the frame part, roller part, movable crossbeam, pressing mechanism, cornering mechanism or guide roller part, main transmission system, dry oil lubrication system, base part, and electrical part.
The whole machine adopts a frame structure, with the lower row of working rollers fixed on the lower machine base and the upper row of working rollers fixed on the movable crossbeam. The movable crossbeam can move up and down and tilt at a certain angle to adapt to the leveling of different thickness plates. To ensure leveling accuracy, both the upper and lower rows of working rollers are equipped with support rollers.
Friendly reminder :Equipment working hours: Work 26 days per month, with three shifts per day.
Main technical parameters of the Stainless steel machine leveling machine :
| No. | Item | YZW43-40×2500 | |
| 1 | Flatten Plate | Yield Limit σs (MPa) | 235MPa |
| Maximum Thickness h (mm) | 40 | ||
| Plate Width b (mm) | ≤2500 | ||
| Minimum Thickness hmin (mm) | 10 | ||
| 2 | Work roll | Number of Rolls n (pcs) | 7( up 4 down 3) |
| Roll Pitch t (mm) | 340 | ||
| Roll Diameter D (mm) | 300 | ||
| Roll Body Length l (mm) | 2600 | ||
| Work Roll Material | 60CrMoV | ||
| Work Roll Surface Roughness Ra | 0.8μm | ||
| Work Roll Surface Hardness | HRC60-65,quenching depth 5-8mm (single side) | ||
| 3 | Support Rolls | Roll Pitch t (mm) | 340 |
| Roll Diameter D1 (mm) | 330 | ||
| Number of Rows (upper and lower) | 2 | ||
| Support Roll Material | GCr15SiMn | ||
| Support Roll Surface Roughness Ra | 0.8μm | ||
| Support Roll Surface Hardness | HRC50-55 | ||
| 4 | Moving Beam | Pressing Stroke h1 (mm) | +60~-10 |
| Pressing Speed v1 (mm/min) | 25 | ||
| 5 | Leveling Speed v (m/min) | 4(frequency conversion) | |
| 6 | Leveling Accuracy ρ (mm/m) | 1.0 | |
| 7 | Main Motor Power Pn (kW) | 90 | |
| 8 | Main Pressing Motor Power Pn1 (kW) | 11kW | |
| 9 | Correcting Roll Surface Relative Height h0 (mm) | +750 | |
| 10 | Screw Material | 40Cr,quenching and tempering treatment | |
| 11 | Nut Material | Wear-resistant microcrystalline zinc-based alloy | |
The maximum load characteristic Wx is calculated using the formula:
Wx=σs bmax h2(n.m)
Σs is the yield limit of the plate (N/mm2);
Bmax is the max.width of the plate (mm);
Hmax is the max.thickness of the plate (mm).
Working environment :
Temperature(Factory inside):-15ºC~45ºC,Ensure long-term stable operation at this ambient temperature
Working humidity: ≤95% non-condensing.
Equipment noise: ≤85dB.
| No. | Item | Q'ty |
| 1 | Whole machine | 1 set |
| 2 | Electric controller | 1 set |
| 3 | Lubricating system | 1 set |
| 4 | Monitoring system | 1 set |
| 5 | Standard accessories list | 1 set |
| 6 | Documents | 3 sets |
Quick-wear parts :
| Item | Q'ty | Supplier | |
| 1 | Hydraulic Station General Sealing Ring (Domestic) | 1 set | Domestic famous brand ,in free . |
| 2 | High Voltage System Fuse Components | 2 pcs | |
| 3 | Micro Relay | 2 pcs | |
| 4 | Proximity Switch | 1pc | |
| 5 | Push Button | 2pcs | |
| 6 | Indicator Light | 2pcs |
Using modern methods such as SolidWorks 3D and 2D models, Cosmos, etc., to conduct reliability verification, structural optimization, and stress and strain visual demonstration analysis through over tens of thousands of design iterations.
Corporation principle
Tech-based,Service-based ,Self-creation and Joint-cooperation.
Build long time and stable cooperation .
Realize mutual benefit .
OEM supply is powerful.
We have agents in Russia , but we want more agents all over the world , pls consult us freely and we want to help more friend.
R&D
Jiangsu Yizhong Industrial Design institute is the branch of Jiangsu Yizhong Machine tool Co.,Ltd has 6 professors ,4 doctoral students ,12 masters ,16 senior engineers ,42 intermediate engineers .Now together with Shanghai's Jiaotong university set up the SJTU-Yangzhou Industrial Design institute .Now they work together for our national 973# and 863#10000-ton Hydraulic machine robot project .
The company has strong ability for OEM machine tools .
The warranty period is 12 months, calculated from the date of successful installation and trial operation.
The equipment provided by the seller is new and unused. The performance of the equipment, after installation, debugging, and operation complies with the relevant national standards or stipulated in the agreement between the parties.
The seller shall provide relevant technical support within 2 hours upon receiving a phone call from the buyer. In the event that the buyer is unable to resolve the issue independently, the seller will conduct troubleshooting at the within 24 hours in sellers' country . Parts identified as quality-related issues during the warranty period will be replaced free of charge.
What equipment can you get from our factory ?
Lathe machine
CNC Vertical machine center
Leveling machine
Plate edge milling machine
Boring milling machine
Edge planer
Gantry drilling and milling machine
Oil pressure
Rolling machine
We support customized machines , welcome your asking .
Why choose Jiangsu Yizhong Machine Tool Co.,Ltd
Quality guarantee :
We have our own factory 498700m2 and we have mature manufacturing experiences since 2006 .
Before machine sending , we will be debugging a long time and confirm it could run well .
We have a rigorous QA and QC procedures and confirm each process following the orders' standard strictly . welcome our customer-self coming to check the machine tools quality .
Delivery time :
Usually our delivery time from 10 working days to 6 months . according to the machines you want to buy .some machines have machine bed in stock .
When we quote you , we will write the machine tool delivery time , and we will abide it carefully .
Advanced technician team :
We recognize that technical innovation is very important for a manufacturer , so our factory set up the Jiangsu Yizhong Industrial design and reach institute years ago ,which makes our factory powerful in customized machines .
If some technical questions our sales person can not answer , they will ask them and they can give a quick response .
By the way , our engineers are available to customers' local factories to assist them to do installation , operation guide and machine tool upkeep .
Sales team :
Our salesmen all are trained before they serve to our customers in factory , so most questions about the machine tools , they can give fast response ,which will save our customers' time .
Our salesmen all love their jobs , so they have passions when working . if you have any technical questions could ask them better before 12pm ,China time .
Application in fields :
