UHT Milk Production Equipment Dairy Processing Machines for UHT Milk Processing Line

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Shanghai Beyond Machinery Co., Ltd.

VIP   Audited Supplier 13 years
Profile Certified by SGS/BV
BEYOND
One year
One year
sterilizing
Electric
CE, ISO9001
Automatic
Milk, Yogurt, Milk Powder, Cheese
Customized
Milk processing line
SUS304
Fresh milk or milk powder
UHT milk or pasteurized milk
Plastic bag, plastic bottle
Beyond
Standard Package for Exported Goods
Different model
Shanghai China
Product Description

UHT Milk Production Equipment Dairy Processing Machines for UHT Milk Processing Line

UHT (Ultra High Temperature) milk processing line is an automated production line used for producing ultra-high temperature sterilized milk. This process ensures that milk is processed and packaged under sterile conditions, prolonging the shelf life of the product, which typically allows milk to be stored at room temperature for several months without spoilage.

The following is the basic process and components of UHT milk processing line:

Pre processing: • Receiving and storage: Raw milk is first received and stored in a refrigerated container, kept at a low temperature to prevent bacterial growth Filtering: Remove impurities such as hair and soil from milk through a filter.
Standardization: An optional step to adjust the fat content of milk to specific standards, such as whole fat, low-fat, or skim Preheating: Milk is heated to a certain temperature for subsequent sterilization treatment.
UHT sterilization: • Ultra high temperature instantaneous sterilization: Milk is heated to at least 135 ° C to 150 ° C in a very short time (usually a few seconds), and then rapidly cooled. This rapid heating and cooling can effectively kill all harmful microorganisms while preserving the nutritional content and natural flavor of milk as much as possible Sterile environment: The entire sterilization process is carried out in a completely enclosed and sterile system, ensuring that external contamination does not affect the product.
Sterile filling: The sterilized milk is directly fed into a sterile filling machine and filled into pre sterilized packaging containers in a sterile environment, such as paper boxes, plastic bottles, or composite film packaging bags Sealing and cooling: The container is immediately sealed to maintain a sterile state, and then the temperature is lowered through a cooling system to prepare for market circulation.
Quality control and inspection: Throughout the entire process, there are multiple quality monitoring points, including raw milk testing, sterilization effect monitoring, and finished product testing, to ensure the safety and quality of the final product.
Packaging and palletizing: • The packaged UHT milk is packaged on an automatic packaging line, then palletized and ready for shipment to retailers or distribution centers.

The UHT milk processing line adopts highly automated technology to reduce manual intervention, improve production efficiency and safety. This technology is not only applicable to milk, but also widely used in the processing of other liquid foods such as fruit juice and soy milk.
 

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 

The other is pasteurized milk. In order to maintain the nutrition of milk as much as possible, some milk is processed by pasteurization technology: the milk is heated to 62-65 ° C for 30 minutes. Through this technology, 97.3% ~ 99.9% of bacteria in milk can be eliminated. There are also some thermophilic bacteria, thermophilic bacteria and spores, but they are the most beneficial lactic acid bacteria. In addition, pasteurized milk has high requirements for milk source.



Milk collection and storage

Refrigerated milk storage tanks are used for milk collection, cooling and storage in milk collection centers, pastures, dairy plants, food factories and dairy farmers. Refrigerated milk storage tank is an important supporting equipment for mechanized milking ranch and artificial milking ranch. In addition, it can cool and store other liquid materials to prevent bacterial propagation.

Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line

Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.

 

 

FLOW NO.NAMESIZEMAIN TECHNOLOGY PARAMETER
A  milk reception unit
A-1
loadometer
 
maximum weighing 30T
A-2
distribution plate
 
material-touch SUS304 stainless steel,six holes
A-3
electron pound scale            
maximum weighing 1000KG
A-4milk weighing tank500Lmaterial-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5milk acceptor       1000Lmaterial-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6milk pump10T/hmaterial-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7twin piping filter10T/hSUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8plate cooler10T/hmaterial-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9storage tank10000Lmaterial is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10
milk pump
5T/hmaterial-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B  raw milk pre-pasteurization unit
B-1plate-Pasterlizer 5T/hSUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2cream separator5T/hdisk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3high pressure homogenizer5T/h(starting box included) 
B-4storage tank5000Lmaterial-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5
milk pump
10T/hmaterial-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C  cream storage and pasteurize unit
C-1cream storage tank1000Lmaterial-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2rotary pump0.5T/h material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3rotary pump2T/hmaterial-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4plate-Pasterlizer 0.5T/hmaterial-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D  blending unit
D-1blending tank3000Lmaterial-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2milk pump5T/hmaterial-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3plate heater union5T/hmaterial is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4high-speed emulsification tank     1000Lmaterial-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5milk pump5T/hmaterial-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6double pipe filters5T/hmaterial-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7operate platform SUS304,1200*1200*1200mm
E  yogurt sterilizing,homogenizing unit
E-1Yogurt Pasterlizer 3T/hmaterial-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2high pressure homogenizer3T/h25MPa,(starting box included) 
E-3temperature holding 3T/hmaterial-touch SUS304 stainless steel,holding 300S
F  high level storage and fermentation unit
F-1fermentation tank 2000Lmaterial-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2operate platform SUS304,8000*800*1600mm
F-3high level platform SUS304,9000*3500*2200mm
G  yogurt and cream filling unit
G-1plastic cup filling machineauto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2plastic bottle rinsing machine2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3plastic bottle filler 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4manual bottle loading platformSUS304
G-5air conveyor SUS304,5 meters long,include air fan
G-6conveyer belt SUS304,(including power head),40m
G-7sleeve labelling machineSUS304,5000pcs/h
G-8shrink lable machine SUS304, steam heating,5000pcs/h
G-9film wrapper 5000BPH
G-10printer  
H  aseptic birck filling unit
H-1UHT sterilizer 2T/h tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2full-auto vacuum degasser2T/hfull-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3high pressure homogenizer2T/h40MPa,(starting box included) ,
H-5bricks aseptic filling machine 1000ml/bag
2000 piece per hour
H-6cap machine  
H-7conveyor SUS304, 8 meters
H-8printer  
I  Ice cream processing unit
I-1HIGH SPEED MIXING TANKV=300L 
I-2CENTRIFUGAL PUMPQ=3t/hSUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3TUB FILTERQ=3t/hSUS304,100 mesh
I-4HIGH PRESSURE HOMOGENIZERQ=250L/hSUS304,25MPa
I-5AGING TANKV=200LSUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet                                    
I-6CENTRIFUGAL PUMPQ=3t/hSUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7ICE CREAM FREEZER MACHINEQ=300L/hSUS304,
I-8ICE CREAM FILLING MACHINEQ=300L/hSUS304
I-9 
FAST COOL ROOM
V=15M3Cool with freon,working at -28ºC
J  full auto CIP system
J-1full-auto CIP system4×3Touter coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2return pump20T/hSUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
   Part2: accessory equipments and Installation
Flow No.NameModelMain technical parameters
A  boiler system
A-1
fuel boiler host
2T/hEvaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2boiler auxiliaries including fuel tank, refuelling plane, sampling device
A-3boiler installation including installation material, quick-wear parts, test fee etc
B  conpressed air system
B-1
low-pressure compressor
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C  tower water system
C-1
cooling tower
100T/hcirculation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2tower water pool3000LSUS304, single layer
C-3water pump100T/hvertical multistage pump, lift 32 meters
C-4tower water control systemcabinet material is SUS304, including the control of cooling tower, water pump 
D  ice water machine system
D-1ice water machine unitRefrigerating capacity 300000 calories, water-cooled, full automatic control
D-2ice water pool10000LSUS304
D-3water pump100T/hvertical multistage pump, lift 32 meters
D-4ice water control systemcabinet material is SUS304, including the control of ice water system, water pump 
E  water treatment system
E-1water treatment machine unit10T/hincluding sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2water tank 10000LSUS304, single laye
Equipment list of milk processing equipments
    
No.NameSizeMain parameter
1Milk reception and storage unit  
2Milk acceptor300LSUS304 stainless steel, single layer, CIP spraying ball
3Milk pump3T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4Single piping filter3T/HSUS304, single pipe, stainless steal filter element of 100 mesh
5Milk storage tank1000LSUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6Milk pump3T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7Blending unit  
8Storage tank500LSUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9Milk pump3T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10Single piping filter3T/HSUS304, single, stainless steal filter element of 100 mesh
11Plate-type exchanger1.5T/HSUS304, double pipes
12High pressure homogenizer500L/H40MPa
13Cream separtor unit  
14Milk separator500L/HThe content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15Buffer container 100LSUS304, with a cover, single layer
16Buffer & cooling container100LSUS304, with a cover, single layer
17Milk pump3T/HSUS304, with a cover, heat insulated, dimple pad jackets
18Butter churner100LSUS304
19Yogurt storage, ferment and filling unit  
20Temporary and ferment storage tanks500LSUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21Milk pump3T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22Rotor pump1T/HSUS304, hard alloy mechanical seal, adjustment speed by manual
23Plastic pouch filling machine  
24Plastic cup-shaped filling machine  
25CIP system unit  
26Manual CIP system3×500LSUS304, single clening circulation, with CIP pump of connected tanks
27CIP return pump10T/HSUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28Power system unit  
29Cold water equipment 7000 kcale per hour, air cooling refrigeration
30Hot water boiler 1000Kg/h, outlet temperature is 90°C
31Installation system Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 


The installation and debugging of a milk processing line is a complex and highly professional process, usually involving multiple steps and precautions to ensure the safe, hygienic, and efficient operation of the production line.

The following is the general process and key points:

Preliminary planning: • Demand analysis: Determine product types (such as pasteurized milk, yogurt, UHT milk, etc.), production capacity requirements, factory layout, etc
Design drawings: Develop detailed production line layout and equipment configuration drawings based on requirements Equipment procurement: Select processing equipment made of stainless steel materials (such as 304 and 316) that meet food safety standards, including storage tanks, conveying pumps, homogenizers, pasteurizers, cooling systems, filling machines, packaging machines, etc.
On site preparation: • Infrastructure construction: including water and electricity supply, ground leveling, drainage system, air purification system, etc
Environmental disinfection: Ensure that the installation area meets the requirements of a sterile or low bacterial environment.
Equipment installation: • Positioning and fixation: Precisely position and fix each equipment according to the design drawings Pipeline connection: Use sanitary grade stainless steel fittings and valves to connect equipment, ensuring that all interfaces are well sealed and avoiding contamination Electrical installation: including wiring of power lines, control panels, sensors, and automation systems, following safety regulations.
Debugging stage: • Single machine debugging: Conduct separate functional tests on each device to check if it operates normally and adjust it to the optimal working state System integration: Integrate individual machines through PLC or higher-level control systems for linkage debugging to ensure accurate data communication.

Cleaning and disinfection: Before the first operation, a comprehensive CIP (in place cleaning) and SIP (in place sterilization) program should be carried out to ensure the hygiene of the production line. 
Trial production: Input a small amount of raw materials for trial operation, inspect the entire process from raw material receiving, processing, filling to packaging, adjust process parameters such as temperature, time, flow rate, etc., until the product quality meets the standard.

Training and Acceptance: • Operator Training: Provide training to production line operators on equipment operation, maintenance, and hygiene management .
Performance acceptance: Conduct performance testing according to the contract and technical standards to ensure that the production line meets the predetermined production capacity, efficiency, and quality requirements.
Official certification: Obtain necessary food safety and production licenses, such as ISO, HACCP, etc.

Post maintenance: • Regular maintenance: Establish an equipment maintenance plan, including daily cleaning, regular inspections, replacement of vulnerable parts, etc
Troubleshooting: Quickly respond to problems that arise during operation, diagnose and troubleshoot faults. The entire installation and debugging process must strictly comply with food safety regulations and industry standards. If necessary, a professional installation and debugging team can be hired for guidance and implementation.



 Key steps and equipment selection points for customizing the Cow Milk Processing Line. The core processes include milk receiving, storage, pretreatment, standardization, pasteurization, homogenization, cooling, filling, packaging, and quality control, while emphasizing the cleanliness, automation, compliance, and ability to flexibly adapt to different product needs of the equipment. In summary, a customized plan for a high-quality milk processing production line needs to comprehensively consider the equipment configuration of each stage mentioned above, ensuring that the entire production process is efficient, hygienic, and meets regulatory standards.


Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

Pre sales services

 

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.


 
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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.

 
 







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