Audited Supplier
Prismatic Energy Storage Battery PACK Production Line the Production Line includes:
1.Single cell processing line.
2.Module stack holding line.
3.Module welding connection.
4.PACK box pretreatment and assembly line.
1.Production Line List
| NO. | Equipment | Quantity | Remark |
1 | Single cell processing section | 1 | The main processes include: battery robot feeding equipment/ Cell transmission line body/Cell scanning /OCV test/ Cell sorting/Cell manual adhesive. |
2 | Module stack holding section | 1 | The main processes include: Manual stacking/ Module automatic tightening/ Manual auxiliary sleeve steel belt,etc. |
3 | Module welding section | 1 | The main processes include: Module CCD polarity detection and addressing/ module CCS installation(Manual)/ Bus laser welding equipment/ Inspection and dust removal after manual welding/ Insulation withstand voltage test/ Module crane offline, etc. |
4 | PACK Box pretreatment and assembly section | 1 | The main processes include: PACK box manual on-line and box manual cleaning/ Paste shock-absorbing cotton/ glue the top cover screw,/and put the module crane into the box manually/ Module fixed/ Module secondary fastening/ inter-module bus installation,/screw fastening and marking/ internal resistance insulation testing/ component connector installation/BMU low voltage harness installation/ Front panel &BMU cover strip installation/PACK inclusion EOL testing/ Cover installation/air tightness test/PACK package crane down line and barcode. |
5 | MES System | 1 | Equipped with host computer software and port, it can interact with the client information center. |
2.Production Line Standard Parameters
| NO. | Technical specification | Technical parameter | Remark |
1 | Dimension(L*W*Hmm) | 61000*8000*3500 | Reference size, layout according to the plant layout |
2 | colour | According to customer requirements | According to customer requirements |
3 | Compatible cell | ALL Prismatic Cell | |
4 | Primary optimum rate | ≥99.5% | The first optimum rate of the aluminum bar welding process of the module |
5 | Equipment noise | ≤75db | Distance is 1.2m from the ground and 1m from the device shell |
6 | Cell sorting | Internal resistance range 300mΩ | ±0.5%rdg.±5dgt. Maximum display 310.00 mΩ |
| 7 | Voltage range 20V | ±0.01%rdg.±3dgt. Maximum display ±19.9999V | |
8 | Production efficiency of the whole line | 6-12PPM,(Annual output of 100 MW,80AH cells) | Device side efficiency |
9 | Equipment transfer rate | ≥98% | Final subject to customer site |
10 | Product qualification rate | ≥99.5% | Non-equipment exceptions are not counted |
11 | Power requirements | 220V,50~60Hz/380V,50~60Hz | Party A shall provide the main power supply to the main power cabinet of the production line |
12 | Air source requirement | Compressed air pressure 0.5~0.7MPa | Party A shall provide 3-5 air source points beside the line body |
3.The Whole Line Process
3.1 Description of the Action Flow3.1.1 Single cell processing section
Action Flow and Configuration:
Action process: Manually push the pallet containing the battery cell into the positioning mechanism for positioning, a total of 4 receiving storage positions, to achieve one standby and one use, two placing the battery cell positioning foam area, car detection or the battery cell pallet in place, the six-axis robot automatically grasp the battery cell to the charging level of the battery cell, the robot palm with CCD vision system, anti-fall, anti-short circuit, insulation functions.
OCV Test and Scan Cell Code
3.1.2 Module Stack Holding Section
Action Flow and Configuration:
Action flow: The thrower will stack the battery cells on the front line body on the stacking platform, and the platform will move horizontally after the stacking is completed.
Action process: manually release the end plate of the module, pre-release the bottom steel belt, the manual start button automatically tightens the core module, and after the tightness is completed, the lower steel belt of the manual sleeve pre-release and the upper steel belt of the installation module are carried out.
3.1.3 Module welding section
Action Flow and Configuration:
Action Process: Module jacking positioning, the three-axis module drives the CCD vision system to locate the pole pole Mark point on the module, perform visual polarity detection according to the pole direction, and save the core code, NG flows into the NG channel, the jacking mechanism descends, sweep the module code, visual detection uploads OK and NG data, pole coordinate data position, and binding data uploads MES. Module flow to the next station; (Picture is for reference only).
Aluminum row CCS triaxial welding
Solder joint manual inspection and dust removal
The module is rolled off the cabinet
3.1.4 PACK Box pretreatment and assembly section
We have a professional transportation team and senior logistics company cooperation, can provide you with good logistics transportation, to ensure that your goods on time and safe transportation.
Q1 :How to ensure the quality of your products?
A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.
Q2: What is your delivery time?
A : 30-60Days
Q3 :What if our team knows very little about the PACK line??
A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.
Q4:How to deal with the problem of equipment parts?
A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
