Audited Supplier
1. it is a turn key whole set equipment, simple equipment, less worker, less area, less cost.
2. can produce 1000L-1000000L 95.5%-99.9% alcohol(ethanol) per day.
3. can use corn, wheat, cassava, molasses, rice, potato, date, beetroot, sugar cane, brown sugar ect which contains starch or sugar material.
Corn is fed into a grinder called a hammer mill that provides a consistently smaller-sized particle of flour that exposes the starch for processing. Liquid is then added to create a mash and the first step in the cooking, the temperature is then increased to liquefy the starch in the mash while enzymes are added to break down the starch to long-chain sugars and ultimately produce glucose. The mash is now cooled and transferred into large fermentation tanks, where yeast is added to start the fermentation process and converts the sugar into alcohol. This process takes about 45 hours with the final stage set in the beer well. Carbon dioxide is a by-product of yeast fermentation. A CO2 scrubber entrains the vapor alcohol in water and returns it to the process. The fermented mash is separated from the alcohol in the distillation and dehydration process. Water and dispensed solids are then removed to purify the alcohol into a sellable product. Alcohol is flashed or heated to 170ºC in the first column or beer column where the capor is captured at the top of the column while the solids are pumped from the bottom to a holding tank. The second column or the rectifying column separates high-proof alcohol from water as the alcohol is flashed again to a vapor at 170ºC at the top and lower-proof alcohol is pumped out the bottom to a side stripper. The side stripper separates low-proof alcohol from extra water and is based again on the 170ºC flashpoint. While the water falling from the bottom is pumped back into the cooking process for reuse. This process results in 190 proof or 95% alcohol. But there is still another step. The alcohol is then pressuried through a molecular sieve or series of beads that allow water to be absorbed because the alcohol molecules are too large to enter the sieve 200 proof. Alcohol flows through to a tank ready to be denatured loaded and shipped to a refinery or gasoline distribution hub for blending. The remaining water is recycled and used again in the cooking process.
4. we can do the turn key system or section part.
5. Can improve and rebuild old alcohol(ethanol) production lines.
Different grades of ethanol:
| Beverage | Industrial | Pharmaceutical (medical) | Fuel (bioethanol) |
The advantages of our technologies:
1. Minimum consumption of steam, water, energy, gas, and auxiliary materials
2. High quality of ethanol
3. High-tech production process
Packaging & Shipping
Packaging Details: Sea carry available packing
Delivery Detail: 2-3 months after receiving down payment
Our service
C-Credit: We promise only what we can do to our customers and keep our promise.
E-Efficient: Our work is efficient based on our qualified staff and the company's standard working
process.
E-Exact: We study your requirements and supply exact solutions to you.
S-Standard: We have standard systems to guarantee our activities to be complied with
international ones.
WE ARE WHERE YOU ARE
By choosing MecKey you are choosing the perfect long-term partner for your daily operation. Our
service network can reach you wherever you are.
