Versatile Blowing Machine for Bottles, Packaging, and More

Price $80000.00 Compare
Min Order 1 Set
Shipping From Jiangxi, China
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Jiangxi Zhongyan Intelligent Equipment Co., Ltd.

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Profile Certified by SGS/BV
ZY-02KL-20L-5
Extrusion Bottle Blowing Machine
Automatic
1 Year
ZHONGYAN
PE
ZY-02KL-20L
China
Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is strategically nestled in the thriving Yichun Economic and Technological Development Zone. This picturesque city is a nexus of connectivity, boasting an extensive transportation network that includes the Zhejiang Jingxi Railway, the bustling Shanghai-Kunming Expressway, and the well-traveled National Highway 320. The recent inauguration of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further enhanced accessibility, seamlessly linking us to vital economic centers. This robust infrastructure lays the groundwork for our burgeoning growth and success.

Corporate Culture
At the heart of Jiangxi Zhongyan's ethos lies a commitment to innovation, integrity, cooperation, and win-win outcomes. These core values propel our pursuit of excellence. We empower our team to champion innovation, adeptly navigating market shifts while steadfastly upholding integrity to forge enduring relationships with our customers and partners. Guided by the philosophy of 'Quality First, Service Foremost', we are on an unceasing journey of refinement-constantly enhancing our offerings, expanding our reach, and creating unparalleled value for you. Together with our dedicated team and supportive partners, we envision elevating Zhongyan to a dominant position in the global bottle-blowing machine industry.

Business Scope
Jiangxi Zhongyan excels in the production and sale of cutting-edge plastic packaging machinery. Our extensive portfolio includes versatile on-demand drinking water filling equipment, precision bearing gears, efficient gas compression machinery, and state-of-the-art molds and water treatment systems. We proudly represent servo motors and PLCs, cementing our standing as a leader in the bottle-blowing machine sector. Our comprehensive range includes fully and semi-automatic PET and PP bottle-blowing machines, delivering advanced, dependable solutions that serve the beverage, food, pharmaceutical, and cosmetics industries worldwide.

Innovation & Service
Pioneering the future, Jiangxi Zhongyan specializes in the research, development, manufacture, and sales of intelligent equipment. With a robust portfolio of patents, we leverage big data to deliver remote after-sales services, utilizing data-driven insights to boost operational efficiency significantly.

Our Advantages---Simple Operation & Wide Application
The ZY series automatic bottle-blowing machine represents the pinnacle of global bottle-making technology. Combining high automation and intelligence, this machine promises unmatched reliability and performance. Its straightforward design ensures ease of use, while its heightened production efficiency and energy-saving attributes make it an industry leader. Engineered to eliminate contamination during processing, it is indispensable in producing containers for food, beverages, cosmetics, and pharmaceuticals.

1. Performance and Advantages.
1.1 Our user-friendly human-machine interface ensures seamless and intuitive operation.
1.2 Automated systems for sorting and loading, featuring a hopper-type storage for preforms.
1.3 Experience consistent and reliable automatic preform discharging, paired with smart preform feeding management. The system smartly controls preform feeding, adjusting based on inventory levels in the material channel to maintain efficiency.
1.4 Our equipment guarantees excellent sealing, delivering products that are pristine and free from any contamination.
1.5 Equipped with a comprehensive heating system, our equipment ensures stable performance with advanced rotation and revolution mechanisms.
1.6 Enjoy even heating throughout the preformed tube, simplifying the blowing process for optimal results.
1.7 Tailor each section of the preform tube's heating temperature effortlessly to achieve minimal energy consumption while maximizing efficiency.
1.8 The infrared lamp within the furnace benefits from a cooling system with circulating air, while the automatic feedback system in the heating lightbox provides consistent power, immune to voltage variations.
2. Automatic taking, loading, and bottle arrangement toensure bottles remain uncontaminated throughout every step of the process.
3. Experience rapid mold replacement, achievable in under 30 minutes, enhancing operational flexibility.
4. Our equipment's high automation level minimizes the risk of bottle contamination, ensuring top-notch hygiene.

Designed with a fully enclosed system, this equipment employs robotics and conveyor belts to transport bottles directly to storage, significantly reducing manual handling. As a result, our bottles meet rigorous national hygiene standards, maintaining impeccable quality.
5. Consistently enjoy the stable and reliable performance of Zhongyan equipment, offering peace of mind with every operation.

Crafted with precision, this machine is equipped with premium components from trusted brands, including electrical and pneumatic parts, seals, bearings, and reducers, ensuring impeccable and reliable performance. Furthermore, it comes with a one-year warranty and lifetime maintenance for enduring peace of mind.
6. Touchscreen.
Experience seamless operation with our user-friendly human-machine interface, offering a range of parameter options for straightforward manual control. The programmable logic controller (PLC) seamlessly integrates with the machine via a communication cable, orchestrating all movements efficiently. In the event of any malfunction, the machine promptly issues a warning signal, accompanied by a detailed fault diagnosis report, enabling swift identification and resolution by the operator.
7. Security
7.1 The ZY series automatic bottle-blowing machine is engineered with comprehensive mechanical and electrical safety devices. These ensure not only the highest level of operator safety but also guarantee stable, reliable equipment performance.
7.2 Prioritizing the safety and well-being of operators at all times.
7.3 Our equipment boasts a fully enclosed design paired with a robust safety door system, maximizing the safety of operators and providing peace of mind.
7.4 Comprehensive equipment security. Enhanced with multi-point detection technology, the system ensures heightened safety and precision in positioning, mold clamping, and stretching processes.

ZY-02KL-20L-5 Machine Features:
1. The machine operates fully automatically with dual blow molding cavities, adeptly producing up to 20L bottles at an impressive theoretical output of 1,000-1,400 bottles per hour.
2. Perfectly tailored for PET containers with neck diameters ranging from φ50mm to φ80mm, and accommodating a maximum diameter of φ275mm and heights under 500mm.
3. Expertly designed to cater to the unique requirements of big bottle preforms.
4. Featuring a fully enclosed design, our machine employs advanced robotic arms and conveyors for efficient bottle transfer, reducing manual contact and ensuring stringent compliance with hygiene standards.
5. With minimized cycle times, this machine offers exceptional output, low energy consumption, advanced automation, and significantly reduced labor costs, optimizing operational efficiency.
6. Equipped with a state-of-the-art imported control system, this machine guarantees stable performance while ensuring ease of operation for all users.



ZY-02KL-20L-5 machine Floor Plan


ZY-02KL-20L-5 machine parameters
CompositionItemsTechnical Parameters
Product ConditionsMaximum Product Volume20L
Maximum Product DiameterΦ275mm
Product bottleneck dimensionsΦ50mm ~ Φ80mm
Maximum Product Height<500mm
Maximum Preform Height<250mm
Mold Clamping Stroke(Servo Mot)0~320 mm
Bottom mold stroke52mm
Bottle Spacing420mm
Heating Spacing99mm
Standard Mold Thickness400mm
Production Capacity1000~1400
Number of Molds2
Heating SectionUnit4
Number of Heating Lamp Layers12
Number of Preform Holders196
Electrical ParametersVoltage380V
Frequency50Hz
Operating Power60~100kw/h
Installed Power200kw
Air Source(High Pressure Air
Consumption Depends on PET
Bottle Volume)
Low-Pressure Compressed Air Presser8~10bar
Low Pressure Compressed Air Consumption0.5~1.0m3/min
High Pressure Compressed Air Pressure26~35bar
High Pressure Compressed Air Consumption12M3/min
Cooling Water
(Water  Temperature≤18ºC)
Pressure3~4bar
Flow Rate5m3/h
WeightMain Machine.7T
Equipment DimensionsMain Machine(L×W×H)mm5500mmX2100mmX2900mm
Perform loader Machine(L×W×H)mm3000mmx3000mmx3000mm
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